Rotor Blade Pressure Sensing for Damage Detection

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Solution Overview

Problem

Existing systems for detecting damage to aircraft or helicopter rotor blades, such as those from bullets or shelling, are prone to errors due to exposure to harsh environmental conditions and reliance on compressor and valve functionality, which can lead to false readings.

Innovation Solution

A circulation control system integrated within the rotor blade's passageway that uses autonomous pressure-sensing means to detect changes in pressure conditions, allowing for real-time monitoring and signaling of damage without reliance on external components like compressors or valves, utilizing electric sensors or air mass sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pressure transducers are used to sense medium pressure in rotor blade ducts, then damage detection capability is provided, but measurement precision deteriorates due to false readings from compressor and valve malfunctions

Engineering Contradiction:
Improvedamage detection reliabilityVSAvoidpressure measurement precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The invention extracts the pressure sensing function from the external compressor-supplied system and places autonomous pressure-sensing means directly inside the rotor blade passageways. This eliminates dependence on compressor and valve functionality, removing the source of false readings and improving both reliability and measurement precision of damage detection.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The pressure-sensing means are self-contained within each rotor blade, using the blade's own internal pressure conditions for sensing without requiring external compression systems. Each blade independently monitors its own pressure state, making the system self-sufficient and immune to external component failures.

Inventive Principle:
Principle #25Self-service

2Reliability

If compressor and valves are used to supply pressurized air for damage detection, then circulation control is achieved, but device complexity increases due to additional external components

Engineering Contradiction:
Improvecirculation control reliabilityVSAvoidsystem component complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention removes the compressor and valves from the damage detection system, retaining only the essential pressure sensing and signaling functions. By eliminating these complex external components, the system achieves circulation control through simpler means while improving reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The rotor blade's internal pressure system serves itself for damage detection without requiring external compression equipment. The autonomous pressure-sensing means utilize the natural pressure conditions within the blade structure, making the system self-sufficient and significantly simpler.

Inventive Principle:
Principle #25Self-service

3Reliability

If sensors are exposed to harsh environmental conditions in rotor blade ducts, then real-time damage detection is enabled, but sensor durability deteriorates due to damage from particles and contaminants

Engineering Contradiction:
Improvereal-time detection capabilityVSAvoidsensor operational lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The pressure-sensing means are nested deep within the rotor blade's internal passageways, surrounded by the blade's structural material. This nesting provides natural protection from external particles and contaminants while maintaining the ability to sense pressure changes that indicate damage.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The sensing system utilizes the rotor blade's own structural shell as protection. The blade's skin and internal structure act as a protective barrier, shielding the pressure-sensing means from environmental harshness while allowing pressure transmission for detection.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables immediate detection and notification of damage to rotor blades or hulls, enabling pilots to take corrective action and prevent crashes by providing accurate and independent pressure monitoring.

Implementation Method 1

means sensing medium pressure in said at least one medium passageway inside each profile

Methodology Applied
Scientific EffectPressure sensing:

Data Source

PatentEP2572982B1Profile with a circulation control system
Publication Date: 2014.06.18 AIRBUS HELICOPTERS DEUT GMBH
  • EP2572982B1 patent drawingFigure 1~6

AI summary

The invention is related to a profile (1,10,20), particularly to a profile for an airfoil of an aircraft and more particularly to a profile for a rotor blade of a helicopter, with a circulation control system (13) having at least one passageway (4,15) for a pressure responsive medium inside said profile, wherein said circulation control system includes means (5) sensing medium pressure in said at least one medium passageway inside each profile, means (6) comparing the sensed medium pressure and signal means in response to the comparing means. The inventive profile allows monitoring of damages to the profile.