Rotor Blade Recess Geometry for Stable Wind-Driven Torque

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Solution Overview

Problem

Existing rotary blades and rotating devices suffer from inefficiencies in rotation due to fluid flow around the front blade surface leading to resistance and variation in drag, resulting in reduced efficiency and torque variation.

Innovation Solution

The rotary blade design includes a front blade surface with recesses and a rear blade surface with a smaller curvature depth, along with a blade-support portion that guides fluid flow effectively, reducing resistance and enhancing lift generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If fluid flows along the front blade surface and goes around to the rear blade surface area, then the rotary blade can be rotated by drag and lift, but rotation resistance is generated on the following rotary blade

Engineering Contradiction:
Improverotation torqueVSAvoidrotation resistance
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful fluid flow that wraps around to the rear blade surface by introducing a recess structure on the front blade surface. This recess acts as a flow separator that prevents the fluid from following the blade contour to the rear surface, thereby eliminating the source of rotation resistance on subsequent blades while preserving the beneficial drag and lift forces.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the potentially harmful wrapped fluid flow into a beneficial feature by designing the recess to generate controlled vortices. These vortices enhance the separation of fluid streams, preventing rear surface flow while the recess structure itself generates additional drag force that contributes to rotation torque, thus transforming a harmful effect into a beneficial one.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Power

If maximum drag is generated when fluid is received by the rear blade surface, then rotation torque is maximized, but variation in drag with respect to rotational position is great

Engineering Contradiction:
Improverotation torqueVSAvoiddrag variation
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by creating different surface characteristics at different locations on the blade. The recess is positioned specifically on the front blade surface at a location where fluid flow separation naturally occurs, creating a localized modification that generates consistent drag across different rotational positions without requiring the entire blade to be redesigned.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The recess structure performs preliminary action by pre-separating the fluid flow before it reaches the rear blade surface. This preliminary flow separation ensures that regardless of the blade's rotational position, the fluid is diverted in a controlled manner, maintaining consistent drag characteristics and reducing variation in rotation torque throughout the rotation cycle.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If the recess is formed on the first curved surface, then fluid flow is separated and rotation resistance is reduced, but the structure becomes more complex

Engineering Contradiction:
Improverotation resistanceVSAvoidblade structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The recess is designed with curved surfaces that follow the natural contour of the blade's first curved surface. By using curvature rather than sharp edges or complex geometries, the design achieves effective flow separation while maintaining a relatively simple manufacturing process. The curved recess integrates smoothly with the existing blade aerodynamics without introducing discontinuities that would complicate fabrication.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves rotation efficiency by minimizing fluid flow around the rear blade surface and stabilizing drag, resulting in consistent torque and enhanced performance.

Implementation Method 1

The recess formed on the first curved surface can serve as a vortex generator. That is, local fluid stagnation (vortex) is generated at the recess

Methodology Applied
Scientific EffectVortex: Vortex Ring

Implementation Method 2

lift generated by a speed difference between air flows flowing along the first and second curved surfaces of the front blade surface

Methodology Applied
Scientific EffectLift: Aerofoil

Implementation Method 3

drag generated when wind is received by the rear blade surface

Methodology Applied
Scientific EffectDrag: Drag

Data Source

PatentUS20250243846A1Vehicle and rotor blade
Publication Date: 2025.07.31 ECO TECH CO LTD
  • US20250243846A1 patent drawing
  • US20250243846A1 patent drawing
  • US20250243846A1 patent drawing

AI summary

This wind power generation device includes a plurality of rotary blades 15 around a rotation axis. Each rotary blade 15 includes a front blade surface 16 parallel to the rotation axis and curved so as to protrude frontward in a rotation direction, and a rear blade surface 17 located on the back side of the front blade surface 16, being parallel to the rotation axis, being curved so as to be concave frontward in the rotation direction, and having a smaller curve depth than the front blade surface 16. The front blade surface 16 includes a first curved surface 19 forming a part far from the rotation axis and formed frontward in the rotation direction from an outer end 21 of the rotary blade 15, and a second curved surface 20 forming a part close to the rotation axis Li and formed rearward in the rotation direction from a crest 18 of the front blade surface 16 so as to connect to an inner end 22, a surface length thereof in a plan view being smaller than that of the first curved surface 19. The first curved surface 19 has recesses 23 at positions closer to the outer end 21 than to the crest 18 of the front blade surface 16. Thus, a rotary blade that rotates by receiving a fluid and can improve rotation efficiency, is provided.