Wind Turbine Rotor Blade Serrations for Air Density Adaptation

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Solution Overview

Problem

Wind turbine rotor blades are designed with fixed geometry and standardized parameters, which do not account for site-specific environmental conditions, leading to performance losses due to air density variations, resulting in reduced energy production and increased noise emissions.

Innovation Solution

The method involves designing rotor blades with soundproofing means, specifically serrations, that can be adjusted in size and installation angle to increase the induction factor, optimizing performance without altering the blade's geometry, by scaling serrations geometrically similar or increasing their length while maintaining width, and extending their presence along the blade's length.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rotor blades are designed with fixed geometry based on standardized parameters, then manufacturing consistency and structural integrity are ensured, but performance optimization for site-specific air density conditions is prevented

Engineering Contradiction:
Improvestructural integrityVSAvoidsite-specific optimization
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by making the soundproofing means adjustable rather than fixed. The serrations can be modified in size and configuration after manufacturing, allowing the rotor blade to adapt to different air density conditions at various installation sites while maintaining the overall fixed geometry and structural integrity of the blade.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies parameter changes by modifying the dimensions and geometry of the soundproofing means (serrations) to optimize performance. By changing parameters such as serration depth, width, and spacing, the rotor blade can be tuned for different air density conditions without altering the fundamental blade structure or requiring complete redesign.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If soundproofing means are increased to compensate for lower air density, then energy production is improved, but noise emissions may increase

Engineering Contradiction:
Improveenergy productionVSAvoidnoise emissions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by optimizing the geometry of the soundproofing means to achieve multiple objectives simultaneously. By carefully selecting serration dimensions, spacing, and depth, the design enhances energy production through improved induction factor while maintaining noise reduction functionality. The parameter optimization allows the soundproofing means to serve dual purposes: performance enhancement and noise control.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies multi-functionality by designing the soundproofing means to perform multiple functions simultaneously. The serrations not only reduce noise emissions by disrupting vortex formation but also increase the induction factor and effective profile depth to improve energy production. This multi-functional design resolves the contradiction between enhancing productivity and controlling harmful noise emissions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the induction factor is increased by modifying soundproofing means, then performance is improved, but the blade geometry remains fixed

Engineering Contradiction:
ImproveperformanceVSAvoidadjustment mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by separating the soundproofing means from the main blade structure. The serrations are designed as distinct, modular elements that can be independently adjusted or modified without affecting the overall blade geometry or requiring complex adjustments to the entire blade system. This segmentation simplifies the adjustment process while maintaining blade integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies dynamics by enabling the soundproofing means to be modified after manufacturing. The adjustable nature of the serrations allows performance optimization without requiring complex adjustment mechanisms for the entire blade. The simplicity of modifying only the soundproofing elements reduces device complexity while achieving improved performance.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances energy production and reduces noise emissions by increasing the induction factor and effective profile depth, allowing wind turbines to operate more efficiently at locations with lower air densities without compromising service life or exceeding sound emission limits.

Implementation Method 1

the induction factor is increased by increasing the soundproofing means in the event that the air density is lower than the design air density

Methodology Applied
Scientific EffectInduction factor:

Implementation Method 2

The pressure difference between the suction and pressure sides can generate vortices, which can cause noise emissions and reduce performance

Methodology Applied
Scientific EffectVortex formation:

Implementation Method 3

when the air flows around the blade surface, friction effects on the pressure and suction sides create small-scale vortices and pressure fluctuations, which cause noise emissions

Methodology Applied
Scientific EffectFriction effects: Friction

Implementation Method 4

the soundproofing means also increase the effective profile depth and thus the lift generated at the location where the soundproofing means are attached

Methodology Applied
Scientific EffectLift:

Data Source

PatentEP4306795A1Method for optimizing a rotor blade of a wind turbine
Publication Date: 2024.01.17 WOBBEN PROPERTIES GMBH
  • EP4306795A1 patent drawingFigure 1
  • EP4306795A1 patent drawingFigure 2~3
  • EP4306795A1 patent drawingFigure 4~5

AI summary

The present invention relates to a method (200) for optimizing a rotor blade (108) of a wind turbine (100), as well as to an associated rotor blade (108) and wind turbine (100), wherein the rotor blade (108) extends from a rotor blade root (109) to a rotor blade tip (114) in a longitudinal direction with a rotor blade length and has an aerodynamic profile extending between a leading edge (110) and a trailing edge (112), wherein the method comprises the following steps: designing (210) the rotor blade (108) for design environmental conditions containing at least a design air density, wherein the design involves providing noise reduction devices (130, 140, 150, 160, 170) within an outer area (120) of the rotor blade (108), which is defined as the 50% of the rotor blade length adjacent to the rotor blade tip. is, includes; providing (220) an air density at the installation site of the wind turbine (100);Compare (230) the air density with the design air density; and increase (240) the induction factor by increasing the sound insulation (130, 140, 150, 160, 170) in the case that the air density is less than the design air density.;