Rotor Blade Noise Cancellation via Spanwise Sensors and Chordwise Actuators

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Wind turbines generate significant noise due to flow-induced edge noise, which limits their operational viability and requires ongoing efforts in noise reduction, with existing solutions like serrations and active noise cancellation systems still falling short in effectiveness.

Innovation Solution

A rotor blade design featuring spanwise sensors and chordwise actuators that detect flow characteristics and produce anti-noise signals to cancel out flow-induced edge noise, optimizing sensor and actuator placement for efficient noise reduction across a broad range of directions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If serrations are added to the rotor blade trailing edge, then noise reduction is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvenoise emissionVSAvoidblade structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The trailing edge is segmented into multiple serrated elements arranged in a specific pattern, dividing the noise reduction function across multiple discrete components rather than a single continuous structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Serrations are applied locally at the trailing edge where noise generation is most intense, rather than modifying the entire blade structure, concentrating the complexity only where needed for noise reduction

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If active noise cancellation systems are implemented, then noise reduction effectiveness is improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improvetrailing edge noiseVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system uses dynamic actuators that can actively adjust their position or shape in real-time based on detected flow conditions, allowing adaptive noise cancellation without requiring a fully active control system

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Passive aerodynamic elements serve as intermediaries between the active sensors and the noise generation point, translating sensor data into physical modifications of the flow field that reduce noise without requiring direct active control at the trailing edge

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If wind turbines operate at full power, then productivity is improved, but noise emission increases limiting operational viability

Engineering Contradiction:
Improvepower outputVSAvoidnoise emission
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The noise reduction mechanism dynamically adapts to varying operating conditions, maintaining effectiveness across different power output levels without requiring the turbine to operate in curtailed modes

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces noise emissions by accurately predicting and canceling out broadband noise sources, enhancing the operational efficiency and economic viability of wind turbines while minimizing the number of required actuators and costs.

Implementation Method 1

at least two sensors for detecting flow characteristics of the fluid and for providing sensor signals

Methodology Applied
Scientific EffectFlow detection:

Implementation Method 2

at least two actuators for producing an anti-noise signal based on a sensor signal

Methodology Applied
Scientific EffectAcoustic signal generation:

Implementation Method 3

flow-induced edge noise of the rotor blade, which is generated by the fluid, is at least partly cancelled out by the anti-noise signal

Methodology Applied
Scientific EffectAcoustic interference: Interference

Data Source

PatentUS12123398B2Rotor blade with noise reduction means
Publication Date: 2024.10.22 SIEMENS GAMESA RENEWABLE ENERGY AS
  • US12123398B2 patent drawing
  • US12123398B2 patent drawing
  • US12123398B2 patent drawing

AI summary

A rotor blade with a leading edge and a trailing edge is provided, wherein the rotor blade is designed and configured for being exposed to a fluid flowing substantially from the leading edge to the trailing edge, the rotor blade includes at least two sensors designed for detecting flow characteristics of the fluid and providing respective sensor signals, and the rotor blade further includes at least two actuators for producing an anti-noise signal based on a sensor signal, the sensors are arranged spanwise and the actuators are arranged chordwise at the surface of the rotor blade, and the actuators are arranged and prepared such that flow-induced edge noise of the rotor blade, which is generated by the fluid, is at least partly cancelled out by the anti-noise signal. Also provided is a method for creating such rotor blade and a related wind turbine.