Rotor Blade Oscillation Measurement via Spectral Power Density

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Solution Overview

Problem

Existing methods for evaluating oscillation signals on rotor blades of wind power installations require shutdown of the system and use large, heavy devices, limiting their applicability during operation and failing to detect energy-absorbing states.

Innovation Solution

A method that evaluates spectral power density instead of Fourier transform, allowing for the detection of energy-absorbing states and enabling analysis of rotor blade loading and damage during operation using oscillation sensors connected to evaluation electronics within the hub, which can process stochastic harmonic and transient signals to form a power density spectrum.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If Fourier transform is used to evaluate oscillation signals, then the method is simple and widely known, but it cannot detect energy-absorbing states of the rotor blades

Engineering Contradiction:
Improvedetection capabilityVSAvoidenergy-absorbing states
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent changes the evaluation parameter from Fourier transform (amplitude spectrum) to spectral power density (power spectrum). This parameter change enables the detection of energy-absorbing states in addition to excited oscillations, as the power spectrum captures both the magnitude and energy distribution characteristics of the oscillation signals across different frequency components.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If large and heavy devices are used for excitation of oscillations, then the oscillation measurement can be performed, but the devices are too heavy and complex to be applied during operation

Engineering Contradiction:
Improvemeasurement capabilityVSAvoidexcitation device weight
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies the self-service principle by utilizing the wind itself as the excitation source. The wind-induced oscillations of the rotor blades are directly measured and evaluated through spectral power density analysis, eliminating the need for external heavy excitation devices. The system serves itself by using the natural operating environment (wind) to generate the necessary oscillation signals for measurement.

Inventive Principle:
Principle #25Self-service

3Device complexity

If smaller devices are used for excitation, then the device size is reduced, but the wind power installation must be shut down for measurement

Engineering Contradiction:
Improveexcitation device sizeVSAvoidoperational availability
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system uses the natural wind-induced oscillations during normal operation as the excitation source, requiring no additional devices and no shutdown of the wind power installation. The measurement is performed self-service during operational conditions, maintaining productivity while reducing device complexity to minimal sensors and evaluation electronics.

Inventive Principle:
Principle #25Self-service

4Measurement precision

If oscillation sensors are located on the balance machine bearings, then unbalance measurement is possible, but the measurement cannot be performed during operation of the rotor blade

Engineering Contradiction:
Improveunbalance detectionVSAvoidoperational state
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

The patent replaces the mechanical balance machine system with a field-based measurement approach. Instead of using physical contact sensors on bearings in a controlled balance machine, the system uses oscillation sensors mounted on the rotor blade itself to detect wind-induced oscillations during operational state, substituting mechanical measurement infrastructure with direct field measurement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables more reliable analysis of rotor blade loading and damage detection, including energy-absorbing states not visible in Fourier spectra, allowing for real-time monitoring and comparison of rotor blades, and informing control adjustments.

Implementation Method 1

an oscillation sensor (12) is mounted in the rotor blade (11) in the vicinity of a flange (10) for connection of the blade (11) to a hub (19)

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

The acceleration sensors generate an electrical signal which reproduces the oscillation state of a rotor blade

Methodology Applied
Scientific EffectAccelerometer: Accelerometer

Implementation Method 3

A Fourier transform is named as the sole example for computing the spectra

Methodology Applied
Scientific EffectFourier transform:

Implementation Method 4

the spectral power density is recorded

Methodology Applied
Scientific EffectSpectral power density evaluation:

Data Source

PatentUS8820149B2Method for oscillation measurement on rotor blades or wind power installations
Publication Date: 2014.09.02 PRUTECHNIK DIETER BUSCH AG
  • US8820149B2 patent drawing
  • US8820149B2 patent drawing
  • US8820149B2 patent drawing

AI summary

Method for spectral evaluation of oscillation signals which have been obtained on a rotor blade of a wind power installation with an accelerations sensor. In doing so, instead of the otherwise conventional Fourier transform calculation, the spectral power density is computed. In the evaluation, also signal portions are considered which are not detected in the Fourier transform because they do not go back to oscillations which have been excited in the rotor blade.