Rotary Wing Load Alleviation via Rotor-Elevator Coordination

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Solution Overview

Problem

Rotary wing aircraft main rotor systems experience high forces and moments during maneuvers, leading to increased structural requirements and weight, as well as peak static and recurring fatigue loads that reduce component life.

Innovation Solution

A flight control system that includes a flight control computer interfacing with the main rotor and elevator systems, utilizing an inverse plant model, load alleviation control filter, and transformed elevator command filter to generate commands that reduce loads on the main rotor system by redistributing loads between the rotor system and tail section, while maintaining system stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the main rotor system generates large pitch moments to overcome the stabilizing moment of the tail section, then pitch control is achieved, but the loads on the main rotor shaft and hub increase

Engineering Contradiction:
Improvepitch control responseVSAvoidloads on main rotor shaft and hub
Core Design Contradiction:
SpeedVSForce

Solution Approach 1:

The patent introduces an intermediary control system (flight control computer with load alleviation control) that mediates between the pilot's pitch commands and the actual rotor/elevator actuation. This intermediary processes the control inputs and coordinates between the main rotor system and elevator to achieve pitch control while distributing loads, preventing excessive forces on the main rotor shaft and hub.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the control parameters by implementing a fly-by-wire system with sophisticated control laws that dynamically adjust the distribution of control authority between the main rotor and elevator. The system modifies how pitch moments are generated by coordinating rotor blade pitch changes with elevator deflection, thereby reducing peak loads on the main rotor while maintaining effective pitch control.

Inventive Principle:
Principle #35Parameter changes

2Strength

If larger structural components are used to handle higher loads, then structural strength is improved, but aircraft weight increases

Engineering Contradiction:
Improvemain rotor system strengthVSAvoidaircraft weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent applies preliminary action by using the load alleviation control system to proactively reduce loads on the main rotor system before peak loading conditions occur. The control system anticipates high-stress maneuvers and pre-adjusts the distribution of control forces between the rotor and elevator, preventing excessive loads from developing in the first place, thereby allowing for lighter structural design.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback through the flight control computer that continuously monitors aircraft state and control inputs, and dynamically adjusts the load distribution between main rotor and elevator. This closed-loop control ensures that loads on the main rotor system are kept within acceptable limits during various maneuvers, enabling the use of lighter structural components that would not be required if loads were uncontrolled.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If higher loads are applied to aircraft components, then maneuvering capability is improved, but component life decreases

Engineering Contradiction:
Improvemaneuvering capabilityVSAvoidcomponent life
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies dynamics by implementing a dynamic load alleviation control system that continuously adapts the control law based on current flight conditions, maneuver type, and aircraft state. The system dynamically adjusts the distribution of control authority between the main rotor and elevator in real-time, allowing full maneuvering capability while keeping loads on components within safe limits to preserve component life.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces an intermediary control layer that mediates between maneuvering commands and actual actuator responses. This intermediary (flight control computer with load alleviation logic) ensures that high-g maneuvering capability is achieved through coordinated control of both main rotor and elevator, while preventing excessive loads that would reduce component life, thus decoupling maneuvering performance from component stress.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3126231B1Elevator load alleviating control for a rotary wing aircraft
Publication Date: 2019.01.02 SIKORSKY AIRCRAFT CORP
  • EP3126231B1 patent drawingFigure 1
  • EP3126231B1 patent drawingFigure 2
  • EP3126231B1 patent drawingFigure 3

AI summary

One aspect is a flight control system for a rotary wing aircraft including a main rotor system and an elevator control system. A flight control computer of the flight control system includes processing circuitry configured to execute control logic. The control logic includes an inverse plant model that produces a main rotor feed forward command based on a pitch rate command, and a load alleviation control filter configured to reduce loads on a main rotor system and produce an elevator command for an elevator control system. A transformed elevator command filter produces a main rotor pitch adjustment command based on the elevator command, and a main rotor command generator generates an augmented main rotor feed forward command for the main rotor system based on the main rotor feed forward command and the main rotor pitch adjustment command.