Rotor Hub Fairing Cooling for Lead-Lag Damper Stability

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Solution Overview

Problem

Articulated rotor systems with aerodynamic fairings often experience insufficient airflow, leading to inadequate cooling of lead-lag dampers, which can impede their performance and create an unstable rotor system.

Innovation Solution

Incorporating a lead-lag damper cooling system with a fairing heat exchanger and fluid pumps that circulate a cooling fluid from damper heat exchangers to a fairing heat exchanger, enhancing heat dissipation and maintaining damper performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If an aerodynamic fairing is installed over the rotor hub, then helicopter aerodynamics are improved, but airflow over the lead-lag dampers is reduced causing inadequate cooling

Engineering Contradiction:
Improvelead-lag damper temperatureVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

A cooling fluid serves as an intermediary medium to transfer heat from the lead-lag dampers to the fairing heat exchanger, enabling thermal management without direct reliance on airflow over the dampers themselves

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system employs hydraulic principles by circulating a fluid through heat exchangers to manage thermal loads, replacing reliance on aerodynamic cooling with a controlled fluid-based thermal transfer system

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If a fairing heat exchanger is added to the system, then cooling capability is enhanced, but device complexity increases

Engineering Contradiction:
Improverotor system stabilityVSAvoidheat exchanger system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cooling function is merged with the existing fairing structure by integrating heat exchangers into the fairing itself, allowing the fairing to serve both aerodynamic and thermal management functions simultaneously

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fairing is designed to perform multiple functions: maintaining aerodynamic efficiency while simultaneously serving as a thermal exchange surface through integrated heat exchangers, maximizing structural utility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cooling system effectively reduces the operating temperature of lead-lag dampers, ensuring stable rotor system performance even with reduced airflow, thereby preventing adverse damper performance and maintaining dynamic stability.

Implementation Method 1

a fairing heat exchanger and fluid pumps that circulate a cooling fluid from damper heat exchangers to a fairing heat exchanger, enhancing heat dissipation

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS11565802B2Rotor systems having lead-lag damper cooling
Publication Date: 2023.01.31 TEXTRON INNOVATIONS INC
  • US11565802B2 patent drawing
  • US11565802B2 patent drawing
  • US11565802B2 patent drawing

AI summary

A rotor system for a rotorcraft includes a rotor hub having a plurality of blade grips coupled thereto. Each blade grip has a rotor blade coupled thereto. A fairing is disposed at least partially around the rotor hub. Each of a plurality of lead-lag dampers is coupled to at least a respective one of the blade grips. Each lead-lag damper has a damper heat exchanger and a fluid pump operably associated therewith. A fairing heat exchanger is in fluid communication with the damper heat exchangers and the fluid pumps. Each lead-lag damper is configured to drive the respective fluid pump responsive to damping operations to pump a cooling fluid from the respective damper heat exchanger to the fairing heat exchanger.