Rotor Blade Flapping Limit Display for Cyclic Control

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Solution Overview

Problem

Conventional aircraft flight control systems lack an effective interface to display control power remaining before a hazardous flapping condition is reached, potentially leading to structural damage and compromised control.

Innovation Solution

A control system that modifies flight control limits and displays a symbol, such as a pipper, to indicate displacement of the cyclic controller and pedal relative to flight control limits, providing visual feedback to pilots to avoid excessive rotor blade flapping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If conventional display methods (green tape with tic marks) are used to show control position, then the display is simple and easy to manufacture, but it fails to provide critical information about control power remaining before hazardous flapping conditions

Engineering Contradiction:
Improvecontrol power remaining informationVSAvoiddisplay system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism by displaying a pipper symbol that moves in real-time relative to flight control limit indicators. This visual feedback system continuously informs the pilot about the margin to hazardous flapping conditions, transforming the open-loop conventional display into a closed-loop information system that prevents loss of critical control state awareness.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary visual element (the pipper symbol) that mediates between the complex flight control system state and the pilot's understanding. This intermediary translates multiple control parameters into a single intuitive visual metaphor showing distance to hazard, simplifying information presentation without requiring complex display hardware.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If no flapping limit warning system is implemented, then the device complexity remains low, but structural damage and compromised control can occur due to excessive flapping

Engineering Contradiction:
Improverotor system reliabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary action by warning the pilot before hazardous flapping conditions occur. The moving pipper symbol provides advance notice of the margin to flapping limits, allowing the pilot to take corrective action before damage can occur, rather than waiting for the hazard to materialize.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The flight control system serves itself by incorporating the flapping limit warning functionality within the existing display architecture. The system uses available display resources to provide protective warning without requiring separate independent warning systems, achieving reliability enhancement through self-integrated functionality.

Inventive Principle:
Principle #25Self-service

3Strength

If flapping stops are installed to prevent structural damage, then rotor system protection is improved, but aircraft control can be compromised if the rotor flaps into the stop

Engineering Contradiction:
Improve rotor system protectionVSAvoidaircraft control
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The system applies preliminary anti-action by preventing the pilot from commanding control inputs that would lead to flapping stops engagement. By displaying the margin to hazard and allowing configuration of warning vs. limit behavior, the system preemptively counteracts control inputs that would compromise aircraft control while still permitting the mechanical stops to provide structural protection.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS8662439B2System and method for limiting cyclic control inputs
Publication Date: 2014.03.04 TEXTRON INNOVATIONS INC
  • US8662439B2 patent drawing
  • US8662439B2 patent drawing
  • US8662439B2 patent drawing

AI summary

A control system having a first loop configured to provide a longitudinal blowback value of a rotor blade during flight and a second loop associated with the first loop, the second loop being configured to provide a design maximum total flapping value and a lateral flapping value. A method includes calculating a flight control limit from the design maximum total flapping value and the lateral flapping value. An upper longitudinal cyclic control limit is calculated by adding the flight control limit to the longitudinal blowback value. A lower longitudinal cyclic control limit is calculated by subtracting the flight control limit from the longitudinal blowback value.