Rotor Slot Harmonic Demodulation for Fluctuating Induction Motor Speed

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Solution Overview

Problem

Existing methods for estimating instantaneous rotor speed in induction motors are limited by their inability to accurately handle significant rotor speed fluctuations and pulsating speed components, leading to distortions in estimated rotor slot harmonic frequency and rotor speed.

Innovation Solution

A dynamic and adaptive system that adjusts the carrier frequency based on anticipated rotor slot harmonic frequency, using complex single frequency filters and a filter bandwidth estimator to continuously demodulate the instantaneous rotor slot harmonic frequency even under varying load conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed nominal rotor slot harmonic frequency is used as carrier frequency with predetermined filter bandwidth, then the system is simple to implement, but it cannot accurately handle significant rotor speed fluctuations and pulsating speed components

Engineering Contradiction:
Improveability to handle rotor speed fluctuationsVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic adaptation by continuously updating the carrier frequency based on the estimated instantaneous rotor speed. The system transitions from a fixed nominal frequency approach to a dynamic tracking approach where the carrier frequency adapts to rotor speed variations, enabling accurate demodulation under varying load conditions while maintaining computational efficiency through iterative estimation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs feedback mechanisms where the estimated instantaneous rotor speed from previous iterations is used to update the carrier frequency for the current iteration. This closed-loop approach allows the system to compensate for rotor speed fluctuations and pulsating components by continuously adjusting the demodulation parameters based on actual motor performance.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If digital filters with predetermined filter bandwidth are used, then the filtering process is simple, but pulsating speed components with frequencies larger than the filter bandwidth are excluded

Engineering Contradiction:
Improveaccuracy of rotor speed estimationVSAvoidfiltering system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The filter bandwidth is made dynamic by adjusting it based on the estimated pulsating frequency components. The system calculates the filter bandwidth as a function of the instantaneous rotor speed and its derivative, allowing the filter to adapt its characteristics to capture pulsating components across varying operating conditions while maintaining noise rejection capabilities.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the filter parameters (bandwidth and cutoff frequency) dynamically based on operating conditions. By expressing filter parameters as functions of rotor speed and slip frequency, the system optimizes the filtering characteristics for each operating point, ensuring accurate capture of rotor slot harmonics regardless of speed fluctuations or load variations.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If rotor speed fluctuations are present, then the motor can adapt to varying load conditions, but the instantaneous rotor slot harmonic frequency deviates considerably from the fixed nominal frequency

Engineering Contradiction:
Improveresponse to varying load conditionsVSAvoidaccuracy of harmonic frequency detection
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system performs preliminary estimation of the instantaneous rotor speed using electrical current measurements and motor parameters before proceeding with accurate harmonic frequency detection. This preliminary estimation is used to pre-adjust the carrier frequency and filter parameters, preparing the demodulation system to accurately track rotor slot harmonics even when significant speed deviations occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously updates the carrier frequency based on feedback from the estimated instantaneous rotor speed. This feedback mechanism ensures that the demodulation process remains synchronized with the actual rotor slot harmonic frequency, maintaining measurement precision despite rotor speed fluctuations caused by varying load conditions.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3654522B1Demodulating induction motor instantaneous rotor slot harmonic frequency
Publication Date: 2023.12.06 SCHNEIDER ELECTRIC USA INC
  • EP3654522B1 patent drawingFigure 1
  • EP3654522B1 patent drawingFigure 2~3
  • EP3654522B1 patent drawingFigure 4~5

AI summary

A method and apparatus to dynamically and adaptively demodulate induction motor instantaneous rotor slot harmonic frequency for line-connected squirrel-cage polyphase induction motors. The instantaneous rotor slot harmonic frequency carries essential information on the instantaneous rotor speed. Based on a correlation between the motor's input power and its rotor slot harmonic frequency, a dynamically varying carrier frequency is computed and used in a rotor slot harmonic frequency detector. The rotor slot harmonic frequency detector is based on a superheterodyne principle. It contains a generalized linear-phase low-pass filter, whose bandwidth is estimated dynamically by a filter bandwidth estimator. The rotor slot harmonic frequency detector also includes a latency compensator, which receives the dynamically varying carrier frequency signal and synchronizes it with the output of a frequency demodulator.