Rotor Head Ventilation for Wind Turbine Heat Management

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Solution Overview

Problem

Conventional wind power generating apparatuses face challenges in maintaining stable operation due to high internal temperatures within the rotor head, exacerbated by a sealed structure that hinders effective heat dissipation, leading to potential overheating of heat-generating devices like the hub control panel.

Innovation Solution

Incorporating a ventilating fan within the rotor head to create airflow between the inside and outside of the heat-generating device, which equalizes internal temperatures and facilitates heat exchange, thereby preventing overheating and ensuring stable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the rotor head body has a sealed structure to protect heat-generating devices from moisture and salt, then protection from environmental damage is improved, but heat dissipation deteriorates causing high internal temperature

Engineering Contradiction:
Improveprotection from moisture and saltVSAvoidinternal temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The rotor head is divided into a sealed rotor head body and a separate head cover that can be detached. The head cover includes a ventilating fan and air inlet opening, creating a segmented approach where the sealed body protects devices while the removable cover enables active cooling when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The head cover acts as an intermediary component between the sealed rotor head body and the external environment. It provides a controlled interface for air intake and exhaust, mediating heat dissipation while maintaining the sealed protection of the rotor head body.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the rotor head body has a sealed structure to protect devices, then protection from environmental damage is improved, but heat dissipation to outside air deteriorates

Engineering Contradiction:
Improveprotection from moisture and saltVSAvoidheat dissipation efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The head cover is designed to be detachable rather than permanently fixed, allowing the cooling system to be dynamically activated when heat dissipation is needed. The ventilating fan provides active, controllable cooling that can be engaged or disengaged based on thermal conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention uses pneumatic principles by introducing a ventilating fan to create forced air flow through the rotor head. The fan draws outside air through the air inlet opening and forces it to flow across heat-generating devices, using pneumatic pressure to enhance convective heat transfer.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Temperature

If a ventilating fan is added to improve heat dissipation, then temperature control is improved, but device complexity increases

Engineering Contradiction:
Improveinternal temperature controlVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The ventilating fan and air inlet opening are integrated into the separate head cover component, segmenting the cooling system from the main rotor head body. This modular approach adds cooling functionality while keeping the rotor head body structure simple and sealed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The head cover serves multiple functions: it seals the rotor head body during operation, provides structural support, and houses the ventilating fan for active cooling. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ventilating fan effectively vents exhaust heat, equalizes temperature distribution, and enhances heat dissipation, maintaining the internal temperature at or below the set limits, ensuring continuous stable operation of the heat-generating devices.

Implementation Method 1

a ventilating fan that forms a flow of air inside and outside of an enclosure of the heat generating device is provided in the enclosure

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

The ventilating fan effectively vents exhaust heat, equalizes temperature distribution, and enhances heat dissipation

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS8502407B2Wind power generating apparatus
Publication Date: 2013.08.06 MITSUBISHI HEAVY IND LTD
  • US8502407B2 patent drawing
  • US8502407B2 patent drawing
  • US8502407B2 patent drawing

AI summary

A wind power generating apparatus provided with heat exhausting measures for an in-rotor-head device is provided. In a wind power generating apparatus in which a rotor head that rotates upon receiving wind power on a wind turbine blade drives a generator that is installed inside a nacelle and thereby generates electric power, the nacelle is installed on an upper end portion of a tower that is erected on a foundation, and a hub control panel is installed inside the rotor head, a ventilating fan that forms a flow inside and outside of an enclosure of the hub control panel is provided in the enclosure.