Rotor Speed Setpoint Control for Quiet and Stable Rotorcraft Flight

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Solution Overview

Problem

Existing rotorcraft systems lack a solution for automatically regulating the main rotor's speed setpoint based on the absolute value of the vertical component of travel speed relative to a reference level, particularly during level flight above 500 feet, which limits performance and sound management.

Innovation Solution

A regulator device that measures current vertical elevation and travel speed components, using distinct control relationships to adjust the rotor speed setpoint automatically, with threshold values adapting to vertical speed, ensuring optimal performance and sound management across varying elevations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If the main rotor speed is reduced to optimize power supply and reduce sound nuisance, then sound footprint is reduced, but flying performance deteriorates

Engineering Contradiction:
Improvesound footprintVSAvoidflying performance
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent implements dynamic adaptation of the first threshold value S1 based on the vertical component Vz of travel speed. When Vz exceeds a threshold Vzc, the system switches to a first control relationship (acoustic optimization); when Vz is below Vzc, it switches to a second control relationship (performance optimization). This dynamic switching resolves the contradiction by adapting the control strategy to current flight conditions, allowing the system to optimize sound footprint during level flight while maintaining performance during vertical maneuvers.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter S1 (first threshold value for vertical elevation) based on the vertical speed component Vz. This parameter adaptation allows the transition between two distinct control relationships NR1 and NR2, enabling the system to balance between sound reduction and performance maintenance by adjusting the threshold that triggers speed reduction based on current vertical motion state.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If a fixed threshold value for vertical elevation is used to control rotor speed, then control simplicity is maintained, but adaptability to different flight conditions deteriorates

Engineering Contradiction:
Improvecontrol simplicityVSAvoidadaptability to flight conditions
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent transforms the fixed threshold approach into a dynamic threshold system where S1 varies according to Vz (vertical speed component). The system automatically selects between two control relationships based on whether Vz exceeds Vzc, providing adaptability to different flight conditions while maintaining automated control simplicity through rule-based switching logic.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The threshold parameter S1 is changed based on the vertical speed component Vz. When Vz > Vzc, S1 equals Sc1 (first constant); when Vz ≤ Vzc, S1 equals Sc2 (second constant, greater than Sc1). This parameter adaptation enables the system to adapt to different flight phases (level flight vs. vertical maneuvers) while keeping the control logic automated and relatively simple.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If rotor speed is reduced during descent to manage sound, then sound footprint is reduced, but reliability of performance control deteriorates

Engineering Contradiction:
Improvesound footprintVSAvoidperformance control reliability
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The system dynamically adjusts control strategy based on vertical speed Vz. During descent phases where Vz indicates downward motion, the system can switch to the second control relationship NR2 that prioritizes performance reliability over sound reduction. This dynamic adaptation ensures reliable performance control during critical phases like descent while still enabling sound optimization during stable level flight conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The threshold parameter S1 changes based on Vz to reflect different flight phases. During descent (negative Vz or Vz ≤ Vzc), the system uses Sc2 as the threshold, which triggers performance-oriented control. This parameter adaptation ensures that sound management does not compromise performance reliability during phases where performance control is critical.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11203419B2Device for regulating a setpoint for a speed of rotation of a rotorcraft rotor, a rotorcraft fitted with such a device, and an associated method of regulation
Publication Date: 2021.12.21 EUROCOPTER FRANCE SA
  • US11203419B2 patent drawing
  • US11203419B2 patent drawing
  • US11203419B2 patent drawing

AI summary

A regulator device for regulating a control setpoint for a speed of rotation, written NR, for at least one main rotor of a rotorcraft, the rotorcraft including at least one measurement member for taking measurements representative of a current vertical elevation of the rotorcraft relative to a reference level Ref; and measurement means serving to measure at least one vertical component of a travel speed of the rotorcraft relative to the air surrounding the rotorcraft, the regulator device for regulating the control setpoint of the speed including management means for automatically controlling the control setpoint for the speed in accordance with at least two predetermined control relationships that are distinct from each other.