Rotorcraft Blade Tip Camber Shift for Hover Drag Reduction

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Solution Overview

Problem

Existing aerodynamic profiles for rotorcraft blades experience significant aerodynamic drag during hovering flight due to shock waves and boundary layer separation, particularly at high blade incidences, leading to reduced performance.

Innovation Solution

The method involves modifying the leading and trailing edges of the aerodynamic profiles in the spanwise end zone by shifting the leading edge from the upper surface to the lower surface and adjusting the trailing edge to connect with intermediate sections, increasing camber and delaying shock wave formation, thereby reducing drag.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the blade incidence is increased to improve aerodynamic force, then the aerodynamic force increases, but aerodynamic drag increases significantly due to shock waves and boundary layer separation

Engineering Contradiction:
Improveaerodynamic forceVSAvoidaerodynamic drag
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The patent applies different camber values to different spanwise zones of the blade. The end zone (spanwise position r/R ≥ 0.8) has increased camber to delay shock wave formation and reduce drag, while the root zone maintains conventional camber for optimal thrust generation. This local differentiation resolves the contradiction by allowing high incidence operation at the blade tip without excessive drag, while maintaining overall blade efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces camber as an additional geometric parameter to control the relationship between lift and drag. By modifying the camber distribution along the span (adding a spanwise dimension to the camber parameter), the blade can operate at higher incidences with reduced drag penalties from shock waves, effectively decoupling the direct proportionality between incidence and drag that exists in conventional designs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the camber is increased at the leading edge to increase stall incidence, then the positive incidence can be increased, but this may adversely affect other flight phases

Engineering Contradiction:
Improvestall incidenceVSAvoidperformance across flight phases
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent confines the camber modification to the spanwise end zone (r/R ≥ 0.8), leaving the root zone (r/R < 0.8) with conventional camber characteristics. This localized approach allows the tip section to benefit from increased stall incidence and delayed shock wave formation, while the root section maintains optimal performance for thrust generation during various flight phases, thus preserving adaptability across hovering, cruising, and transition flight regimes.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This modification enhances aerodynamic performance during hovering and low-speed flights by reducing drag and increasing stall incidence, maintaining optimal performance at positive incidences without affecting other flight phases.

Implementation Method 1

aerodynamic drag may also increase quickly with the increase in the incidence of the blades owing to a particular phenomenon linked to the compressibility of the air and the occurrence of shock waves close to the leading edge of the aerodynamic profiles

Methodology Applied
Scientific EffectShock wave: Shock Wave

Implementation Method 2

These shock waves form on the upper surface of the profiles and cause the separation of the boundary layer

Methodology Applied
Scientific EffectBoundary layer separation: Boundary Layer

Implementation Method 3

Under the effect of an air flow generated by the rotation of the rotor, each blade of a rotor provides an aerodynamic force, generally referred to as thrust

Methodology Applied
Scientific EffectAerodynamic force: Aerofoil

Data Source

PatentUS11834165B2Method for improving the aerodynamic behavior of rotorcraft blades during hovering flight by moving the leading edge of the aerodynamic profiles of these blades
Publication Date: 2023.12.05 EUROCOPTER FRANCE SA
  • US11834165B2 patent drawing
  • US11834165B2 patent drawing
  • US11834165B2 patent drawing

AI summary

A method for improving a blade in an end zone of the blade, spanwise along the blade, and such an improved blade and a rotor comprising the improved blades. The leading edge of the aerodynamic profiles situated in the end zone is shifted from the upper surface half-profile towards the lower surface half-profile, then the leading edge sections of the two half-profiles are modified in order to connect the leading edge to the intermediate sections of the two half-profiles. Next, the blade is manufactured according to the modified aerodynamic profiles. Consequently, the negative camber of the aerodynamic profiles of the blade is thus increased, helping improve the aerodynamic performances of the blade during hovering flight.