Rotorcraft Mechanical Control Combiner Parallelogram Linkage

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Solution Overview

Problem

Existing mechanical devices for combining control orders in rotorcraft flight control systems suffer from undue displacements and interference between cyclic and collective pitch commands, requiring compensatory actuators to maintain pilot control transparency.

Innovation Solution

A mechanical device with a return means featuring multiple articulations forming a parallelogram structure, allowing precise translation of movements without interference, where the elongated mechanical member and connecting rod arrangements ensure that input commands are faithfully transmitted without inducing unwanted rotations or displacements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional combiner with L-shaped return means is used to combine cyclic and collective pitch commands, then the control orders can be transmitted mechanically, but the rotation of main linkages during collective pitch lever movement causes undue displacement of the cyclic control handle

Engineering Contradiction:
Improvecontrol transparencyVSAvoidcontrol position accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The invention divides the return means into two independent functional parts: a first return means (main linkages with L-shaped return) for collective pitch command transmission, and a second return means (secondary linkages with bellcrank) for cyclic pitch command transmission. This segmentation isolates the motion paths, preventing interference between collective and cyclic control orders while maintaining mechanical transmission for both functions.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If compensatory actuators are added to eliminate cyclic control handle displacement, then control position accuracy is improved, but device complexity and reliance on electric actuators increase

Engineering Contradiction:
Improvecontrol position accuracyVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention employs passive mechanical design where the segmented return means inherently prevents undue displacement of the cyclic control handle during collective pitch operations. The system achieves control position accuracy through its geometric configuration and mechanical constraints alone, without requiring active compensatory actuators or complex control systems, thereby maintaining simplicity and reliability.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If the mechanical linkages are made more rigid to prevent displacement, then control position accuracy improves, but the device complexity and number of components increase

Engineering Contradiction:
Improvecontrol position accuracyVSAvoidmechanical complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention achieves control position accuracy not through increased rigidity of individual components, but through the segmented architectural structure that separates collective and cyclic transmission paths. This allows each segment to maintain appropriate flexibility while the overall system prevents unwanted displacements, avoiding the need for overly rigid and complex individual components.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3015364B1A mechanical device for mixing at least first and second control orders, and an aircraft provided with such a device
Publication Date: 2020.12.02 EUROCOPTER FRANCE SA
  • EP3015364B1 patent drawingFigure 1~6
  • EP3015364B1 patent drawingFigure 7~9
  • EP3015364B1 patent drawingFigure 10

AI summary

The present invention relates to a mechanical device (1) equipped with a linkage (2), and an elongated mechanical member (30) extending from a first end (31) articulated by means of the linkage (2) to a second end (32). The elongated mechanical member (30) pivots about a fixed vertical axis of rotation (AX4). The mechanical device comprises a mechanical part (50) that is only movable in rotation about this axis of rotation (AX4), said mechanical part (50) having an input joint (55) connected to a mechanical linkage (152). A connecting rod (60) is articulated on one side to the linkage (2) and on the other side to the mechanical part (50).