Rotorcraft Main Rotor Speed Control via Air Density

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Solution Overview

Problem

Existing rotorcraft systems lack an efficient method to dynamically adjust the main rotor speed based on diverse flight conditions, such as ambient air density, flying speed, altitude, and noise reduction, which affects performance and maneuverability.

Innovation Solution

A method involving a control unit that determines a regulation setpoint for the main rotor's speed using a calculation rule incorporating ambient air density, with secondary rules for adjusting based on specific flight conditions, including flying speed and altitude, to optimize rotor performance and reduce noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the main rotor speed is kept substantially constant, then the rotorcraft structure and control system are simpler, but the performance and maneuverability cannot be optimized for diverse flight conditions

Engineering Contradiction:
Improveperformance optimization for diverse flight conditionsVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic rotor speed control where the main rotor speed varies continuously based on flight conditions rather than remaining constant. The control unit adjusts the rotor speed in real-time according to parameters such as flying speed, altitude, and ambient air density, enabling the system to adapt to diverse flight conditions while maintaining manageable complexity through automated control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameter of rotor speed from a fixed value to a variable parameter that adjusts according to flight conditions. By modifying the rotor speed parameter based on inputs from sensors and pre-stored data in lookup tables, the system achieves improved performance across different flight regimes without requiring complex mechanical modifications.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If the main rotor speed is varied to optimize performance and reduce noise, then the flight capabilities and acoustic performance are improved, but the control system becomes more complex

Engineering Contradiction:
Improvenoise reductionVSAvoidcontrol system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent implements a feedback control system where sensors continuously monitor flight conditions such as altitude, flying speed, and ambient air density. This feedback information is processed by the control unit, which then adjusts the rotor speed to optimize performance and reduce noise. The feedback mechanism enables automatic adaptation to changing conditions without requiring complex manual intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent uses pre-stored data in lookup tables that contain optimal rotor speed settings for various flight conditions. By having this information prepared in advance, the control system can quickly retrieve and apply appropriate speed settings without requiring complex real-time calculations, thereby reducing noise and optimizing performance while keeping the control system relatively simple.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If the main rotor speed is dynamically adjusted based on multiple flight conditions, then the maneuverability and performance are enhanced, but the difficulty of controlling and regulating the speed increases

Engineering Contradiction:
Improvemaneuverability and performanceVSAvoidspeed control and regulation difficulty
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements a universal control unit that handles multiple flight parameters and conditions through a single integrated system. This control unit processes inputs from various sensors (altitude, speed, density) and applies a unified control strategy based on pre-stored data, enabling enhanced maneuverability and performance while simplifying the overall control architecture by avoiding multiple separate control systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9156541B2Method of driving a main rotor of a rotorcraft in rotation in compliance with a speed of rotation setpoint of variable value
Publication Date: 2015.10.13 EUROCOPTER FRANCE SA
  • US9156541B2 patent drawing
  • US9156541B2 patent drawing

AI summary

The present invention provides a method of driving a main rotor (2) of a rotorcraft (1) in rotation. A regulation setpoint (C) for a power plant (3) used for driving the main rotor (2) at a variable speed of rotation is generated by a control unit (4) and is transmitted to a regulator unit (5) for regulating the operation of the power plant (3). The value of an initial setpoint (NRini) is generated progressively and continuously depending on variation in the current value of the density (D) of the ambient air outside the rotorcraft (1). The value of the initial setpoint (NRini) is potentially corrected depending on predefined flight conditions of the rotorcraft (1). Prior to being transmitted to the regulator unit (5), the value of the regulation setpoint (C) is preferably limited to a range of acceptable speeds for driving the main rotor (2) in rotation.