Rotorcraft Power Margin Indicator Device for Dynamic Flight Control

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Solution Overview

Problem

Current power margin indicator devices for rotorcraft are inconsistent due to dynamic speed control laws, leading to unpredictable torque margins and potential exceedance of limits without pilot action, especially when altitude changes activate or deactivate acoustic control laws.

Innovation Solution

A power margin indicator device that calculates and displays collective pitch margins over a range of rotor speeds, using input data from engine and transmission box parameters, to provide a graphical representation of power limits, allowing pilots to anticipate and adjust to changing conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If dynamic speed control laws are used to adapt rotorcraft performance to varying flight conditions, then adaptability is improved, but power margin indication reliability deteriorates due to unpredictable torque margin variations

Engineering Contradiction:
Improveadaptability to varying flight conditionsVSAvoidpower margin indication reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The display system dynamically adapts its presentation format based on rotor speed variations. When rotor speed deviations are detected, the system automatically switches between different display modes (first format showing current margin, second format showing predicted margin), allowing the indication system itself to be dynamic while maintaining reliability through intelligent format selection rather than compromising the underlying measurement accuracy

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter being displayed based on flight conditions. Instead of always showing the same parameter format, it switches between current power margin and predicted power margin parameters depending on whether rotor speed is within acceptable ranges, thereby adapting to varying conditions while maintaining reliable indication through parameter selection rather than parameter compromise

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If acoustic control laws are activated at low altitude to reduce noise, then environmental compatibility is improved, but power margin prediction accuracy deteriorates due to sudden rotor speed changes

Engineering Contradiction:
Improvenoise reductionVSAvoidpower margin prediction accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The system performs preliminary calculation of predicted power margins before actual rotor speed deviations occur. By computing what the margin would be at nominal rotor speed even when current speed deviates (such as during acoustic control law activation), the system provides advance warning to the pilot, allowing corrective action before limits are exceeded

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The predicted power margin acts as an intermediary indicator between the complex dynamic system and the pilot. Instead of directly showing the difficult-to-interpret current margin during rapid transients, it provides a stabilized reference value that mediates the information gap, allowing the pilot to understand the situation without being overwhelmed by the raw complexity of dynamic parameter changes

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If current power margin indicators are used during rapid rotor speed transients, then device simplicity is maintained, but information accuracy deteriorates due to lag between actual and indicated margins

Engineering Contradiction:
Improveindicator device simplicityVSAvoidinformation accuracy during transients
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The indication system is segmented into multiple display formats rather than using a single indicator. The first display format shows current margin for steady-state conditions, while the second display format shows predicted margin for transient conditions. This segmentation allows each format to be optimized for its specific operational context, maintaining simplicity within each mode while improving overall information accuracy across all conditions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system periodically assesses rotor speed stability and switches between display formats accordingly. During transient periods when rotor speed is changing rapidly, the predicted margin format is activated; when rotor speed stabilizes, the current margin format resumes. This periodic adaptation ensures information accuracy is maintained throughout the entire transient cycle without requiring complex continuous adjustment mechanisms

Inventive Principle:
Principle #19Periodic action

Data Source

PatentEP3263462B1A power margin indicator device for a rotorcraft, an associated rotorcraft and a corresponding method
Publication Date: 2019.01.02 EUROCOPTER FRANCE SA
  • EP3263462B1 patent drawingFigure 1~2
  • EP3263462B1 patent drawingFigure 3~5
  • EP3263462B1 patent drawingFigure 6~7

AI summary

The present invention relates to a power margin indicator device, being a first limitation instrument (PLI; 10) for a rotorcraft (11), intended to provide a pilot of said rotorcraft (11) with information on the power margin available on at least one engine (12) and a main power transmission box (MPT; 13) of said rotorcraft (11) as a function of flight conditions, said device (PLI; 10) comprising: • input means (14) for collecting input data corresponding to different operating parameters of said at least one engine (12) and of said MPT (13), • computing means (15) connected to said input means (14), said computing means (15) allowing the determination of a collective pitch margin of the blades (16) of a rotor (17) of said rotorcraft (11), • display means (18) presenting said collective pitch margin.