Rough Gate Surface Scattering Light in Thin Film Transistors

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Solution Overview

Problem

Current thin film transistors (TFTs) degrade significantly due to light sensitivity, particularly when oxide semiconductor layers are exposed to continuous light reflection from backlight sources, leading to performance degradation over time.

Innovation Solution

A thin film transistor design featuring a gate with a rough surface on the side facing the semiconductor layer, which reduces light reflection and includes a buffer layer to prevent metal ions from entering the semiconductor layer, thereby enhancing stability and extending the device's lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a smooth gate surface is used, then light reflection is strong causing semiconductor layer degradation, but increasing surface roughness may affect electrical performance

Engineering Contradiction:
ImproveTFT stabilityVSAvoidlight reflection
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The gate surface is modified from smooth to rough morphology, creating curved and irregular surface features that scatter incident light rather than reflecting it directly. This curvature-based approach reduces the intensity of reflected light reaching the semiconductor layer while maintaining the gate's electrical functionality.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The rough surface treatment is applied specifically to the gate surface that faces the semiconductor layer, while other parts of the device maintain their original properties. This localized modification targets the specific problem area (light reflection at the gate-semiconductor interface) without affecting other functional aspects of the TFT.

Inventive Principle:
Principle #3Local quality

2Reliability

If oxide semiconductor is used in the active layer, then device performance is improved, but light sensitivity causes degradation under backlight irradiation

Engineering Contradiction:
Improvedevice performanceVSAvoidlight sensitivity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The rough gate surface, which could potentially increase surface area and thus interaction with light, is instead used to scatter and diffuse light away from the semiconductor layer. The same structural feature that increases surface area converts harmful direct reflection into beneficial scattering, protecting the light-sensitive oxide semiconductor while maintaining device performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Stability of the object's composition

If continuous light reflection is prevented, then semiconductor layer stability is improved, but device structure becomes more complex

Engineering Contradiction:
Improvesemiconductor layer stabilityVSAvoidgate structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The gate surface morphology parameter is changed from smooth to rough, with specific surface roughness values (e.g., RMS roughness of 5-50 nm) optimized to achieve adequate light scattering. This parameter modification provides a simple yet effective solution that prevents semiconductor layer degradation without requiring complex multi-layer structures or additional components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively minimizes light exposure to the semiconductor layer, improving the stability and longevity of the TFT, especially when using light-sensitive oxide semiconductor materials.

Implementation Method 1

the gate comprises a rough surface on a side facing the semiconductor layer... reduces light reflection... minimizes light exposure to the semiconductor layer

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS10707353B2Thin film transistor, method for fabricating the same, display substrate and display device
Publication Date: 2020.07.07 BOE TECHNOLOGY GROUP CO LTD
  • US10707353B2 patent drawing
  • US10707353B2 patent drawing
  • US10707353B2 patent drawing

AI summary

A TFT, a method for fabricating the same, a display substrate, and a display device are disclosed. The TFT comprises a substrate, a gate, a gate insulating layer, semiconductor layer, a source, and a drain. The gate comprises a rough surface on a side facing the semiconductor layer. Since the surface of gate is uneven, the light which has been reflected on the surface of gate will no longer be reflected, or will be directly scattered to other directions. The incident light from the backlight source cannot impinge onto the semiconductor layer by continuous reflection. This reduces the possibility that the semiconductor layer is irradiated by light, and improves stability of TFT.