Surface Roughness Control for Vortex Induced Motion Suppression

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Solution Overview

Problem

Existing methods fail to effectively suppress Vortex Induced Forces and Motion (VIFM) in bluff bodies, which can lead to destructive fluid-structure interactions in applications like underwater pipelines and offshore platforms, as they do not utilize surface roughness control to reduce vortex shedding.

Innovation Solution

Implementing Surface Roughness Control (SRC) by adding appropriate size and distribution of roughness elements to decrease spanwise correlation and control boundary layer turbulence, thereby reducing VIFM through passive or active control methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If surface roughness control is implemented to reduce vortex shedding, then Vortex Induced Forces and Motion are suppressed, but the surface complexity and manufacturing difficulty increase

Engineering Contradiction:
ImproveVortex Induced Forces and MotionVSAvoidSurface roughness distribution complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies surface roughness elements (such as trips, bumps, or grooves) at specific localized positions on the bluff body surface, particularly near the separation points. This local modification approach targets the critical regions where vortex shedding originates, effectively suppressing VIFM while avoiding the need to roughen the entire surface, thus balancing effectiveness with manufacturing feasibility.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The surface roughness control is implemented as discrete, segmented elements rather than continuous roughness. These segmented roughness elements can be independently manufactured and positioned at optimal locations, simplifying the manufacturing process while maintaining the ability to disrupt vortex shedding correlation effectively.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If surface roughness elements are added to control boundary layer turbulence, then VIFM suppression is achieved, but the weight and material usage increase

Engineering Contradiction:
ImproveVortex Induced Forces and MotionVSAvoidWeight of roughness elements
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The patent employs lightweight, simple roughness elements that can be easily manufactured from inexpensive materials. These elements are designed to be simple geometric features (bumps, grooves, or trips) rather than complex heavy structures, minimizing weight addition while achieving the desired flow control effect.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent optimizes the parameters of the roughness elements (size, shape, spacing, and position) to achieve maximum VIFM suppression with minimum material. By carefully selecting and tuning these parameters, the solution achieves effective turbulence control using minimal roughness coverage, thereby minimizing weight increase.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If passive surface roughness control is used to modify flow separation, then VIFM is reduced without active control systems, but the adaptability to varying flow conditions is limited

Engineering Contradiction:
ImproveVortex Induced Forces and MotionVSAvoidAdaptability to varying flow conditions
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent designs the surface roughness elements to be pre-positioned at locations that are effective across a range of flow conditions. The roughness elements are strategically placed based on anticipated separation points and flow regimes, providing robust VIFM suppression without requiring real-time adjustment, thus achieving good adaptability through careful preliminary design.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively reduces and suppresses VIFM, preventing structural damage by disrupting vortex shedding correlation and altering turbulence, as demonstrated by laboratory tests showing decreased amplitude and synchronization range of oscillation in bluff bodies.

Implementation Method 1

The added roughness, when designed and implemented appropriately, affects in a predetermined way the boundary layer, the separation of the boundary layer, the level of turbulence

Methodology Applied
Scientific EffectBoundary layer: Boundary Layer

Implementation Method 2

the level of turbulence, the wake, the drag and lift forces, and consequently the Vortex Induced Motion (VIM)

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 3

Roughness is added to the surface of a bluff body in a relative motion with respect to a fluid... to modify the flow around the body and subsequently the Vortex Induced Forces and Motion (VIFM)

Methodology Applied
Scientific EffectVortex shedding: Kármán Vortex Street

Data Source

PatentUS8684040B2Reduction of vortex induced forces and motion through surface roughness control
Publication Date: 2014.04.01 THE RGT UNIV OF MICHIGAN
  • US8684040B2 patent drawing
  • US8684040B2 patent drawing
  • US8684040B2 patent drawing

AI summary

Roughness is added to the surface of a bluff body in a relative motion with respect to a fluid. The amount, size, and distribution of roughness on the body surface is controlled passively or actively to modify the flow around the body and subsequently the Vortex Induced Forces and Motion (VIFM). The added roughness, when designed and implemented appropriately, affects in a predetermined way the boundary layer, the separation of the boundary layer, the level of turbulence, the wake, the drag and lift forces, and consequently the Vortex Induced Motion (VIM), and the fluid-structure interaction. The goal of surface roughness control is to decrease/suppress Vortex Induced Forces and Motion. Suppression is required when fluid-structure interaction becomes destructive as in VIM of flexible cylinders or rigid cylinders on elastic support, such as underwater pipelines, marine risers, tubes in heat exchangers, nuclear fuel rods, cooling towers, SPAR offshore platforms.