Rounded Corner Display Appearance via Pixel Color Matching

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Solution Overview

Problem

Manufacturing display devices with rounded corners is challenging due to the complexity of thin layers of semiconductor materials and the difficulty in maintaining performance and cost efficiency.

Innovation Solution

A display device design that includes a display area with a frame having rounded corners, where specific pixel configurations and ambient lights generate a color similar to the frame, creating the appearance of rounded corners without altering the display's rectangular shape, and allowing user-adjustable curvature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If display devices are manufactured with rounded corners, then aesthetic appeal is improved, but manufacturing complexity and cost increase significantly

Engineering Contradiction:
Improvecorner shapeVSAvoidmanufacturing complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The display device is segmented into distinct functional zones: a rectangular display area and a non-display area with rounded corners. The rounded corners are achieved by trimming the non-display area rather than the display area itself, allowing independent optimization of each zone's manufacturing process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The appearance of rounded corners is created through optical illusion rather than physical curvature of the display panel. Pixels in the corner regions display colors matching the frame (e.g., black or dark gray) to visually replicate the rounded shape, while the actual display panel maintains its rectangular form for easier manufacturing

Inventive Principle:
Principle #26Copying

2Shape

If display devices are manufactured with rounded corners, then aesthetic appeal is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecorner shapeVSAvoidcorner precision
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The manufacturing process is segmented so that the display panel is manufactured separately with standard rectangular precision, then the non-display area is trimmed independently to create rounded corners. This separates the precision requirements of the display functionality from the aesthetic corner shaping

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The non-display area is treated as a disposable or sacrificial element that can be trimmed away. By removing the non-display area rather than attempting to manufacture the entire panel with precise rounded corners, the manufacturing precision requirements are significantly reduced while still achieving the desired aesthetic effect

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Area of stationary object

If pixels in corner regions are used to display image content, then screen real estate is maximized, but the appearance of rounded corners is compromised

Engineering Contradiction:
Improvedisplay areaVSAvoidcorner appearance
Core Design Contradiction:
Area of stationary objectVSShape

Solution Approach 1:

Different regions of the display have different functional qualities: the central display area uses full-color image rendering to maximize screen real estate, while the corner pixels use simplified color output (matching the frame color) to create the rounded corner appearance. This local differentiation allows both goals to be achieved simultaneously

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The corner pixels dynamically change their displayed color to match the frame color, creating the visual effect of rounded corners. This color adaptation allows the display area to extend to the edges while maintaining the aesthetic appearance of rounded corners through chromatic camouflage

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively creates the appearance of rounded corners in flat panel display devices, enhancing aesthetic appeal while maintaining performance and cost efficiency, allowing for user-adjustable curvature and improved light management.

Implementation Method 1

the plurality of pixels includes a first pixel disposed between the inner corner and a curved line or under the curved line... the display device is configured to operate the first pixel to constantly generate a first color

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

a diffusion glass disposed surrounding the outer edges of the frame, the diffusion glass including at least one irregular surface configured to diffuse the light generated by the plurality of ambient lights

Methodology Applied
Scientific EffectLight diffusion: Scattering

Data Source

PatentUS10395578B2Flat panel display device having display areas with the appearance of rounded corners
Publication Date: 2019.08.27 SAMSUNG DISPLAY CO LTD
  • US10395578B2 patent drawing
  • US10395578B2 patent drawing
  • US10395578B2 patent drawing

AI summary

A display device may include: a display unit including: a display area having a plurality of pixels to display an image; and a non-display area surrounding the display area; and a frame covering at least a portion of the non-display area, the frame having a rounded outer corner and an inner corner, wherein the plurality of pixels includes a first pixel disposed between the inner corner and a curved line or under the curved line, and wherein the display device is configured to operate the first pixel to constantly generate a first color while the image is displayed.