Route-Based Battery Thermal Management for Electrified Vehicles

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Solution Overview

Problem

Electrified vehicle battery thermal management systems face challenges in regulating battery temperature within ideal ranges to maximize power delivery and range, as excessive energy expenditure affects vehicle performance and fuel economy, especially during cold or high temperatures.

Innovation Solution

A method that selects the most suitable route based on the vehicle's battery thermal state and power demands, using route analysis and thermal management data to minimize heating or cooling requirements, ensuring the battery operates within optimal temperature ranges for efficient power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the battery thermal management system actively regulates battery temperature within ideal ranges, then battery power capability and durability are maintained, but vehicle energy consumption increases

Engineering Contradiction:
Improvebattery power capabilityVSAvoidvehicle energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary thermal management actions by pre-conditioning the battery temperature based on predicted future power demands. The controller analyzes upcoming route characteristics, elevation changes, and traffic patterns to anticipate power requirements, then proactively adjusts battery temperature before high-demand periods occur, avoiding the need for intensive cooling or heating during critical moments when energy efficiency is most important

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The thermal management system dynamically adjusts its operation based on real-time conditions and predictions. The controller continuously monitors battery state, environmental conditions, and predicted power demands, then adapts thermal management intensity and timing accordingly. This dynamic approach allows the system to apply thermal management only when and where needed, rather than maintaining constant regulation that would consume excessive energy

Inventive Principle:
Principle #15Dynamics

2Duration of action of stationary object

If the battery thermal management system operates continuously to maintain optimal temperature, then battery durability is improved, but vehicle range is reduced

Engineering Contradiction:
Improvebattery durabilityVSAvoidvehicle range
Core Design Contradiction:
Duration of action of stationary objectVSLength of moving object

Solution Approach 1:

The system uses predicted power demands from route analysis to pre-condition the battery temperature, ensuring optimal thermal state before high-power events. This preliminary action allows the battery to maintain durability-critical temperature ranges during important moments without requiring continuous thermal management operation, thereby preserving vehicle range while still protecting battery durability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The battery thermal management system leverages the vehicle's natural operating conditions and thermal inertia to maintain battery durability. By predicting future demands and using these predictions to guide thermal management timing, the system allows the battery to serve its own thermal needs through intelligent scheduling rather than constant active management, thus extending vehicle range while maintaining durability

Inventive Principle:
Principle #25Self-service

3Power

If the battery operates at high power delivery rates, then vehicle acceleration is improved, but battery temperature increases requiring thermal management

Engineering Contradiction:
Improvebattery power deliveryVSAvoidbattery temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The controller analyzes predicted power demands from route characteristics, elevation profiles, and traffic patterns to identify upcoming high-power events. Before these events occur, the system proactively cools the battery to optimal temperature ranges, ensuring the battery is thermally prepared to deliver high power when needed without overheating, thus maintaining acceleration performance while preventing excessive temperature rise

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10780885B2Vehicle systems and methods for electrified vehicle battery thermal management based on anticipated power requirements
Publication Date: 2020.09.22 FORD GLOBAL TECH LLC
  • US10780885B2 patent drawing
  • US10780885B2 patent drawing
  • US10780885B2 patent drawing

AI summary

A method includes controlling an electrified vehicle based on a route selected for a desired thermal management of a battery. An electrified vehicle includes at least one battery and a control system configured with instructions for automatically controlling the electrified vehicle based on the route selected for the desired thermal management of the battery.