Route-Based Battery Preconditioning for Faster EV Charging

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Solution Overview

Problem

Conventional electric vehicle battery preconditioning systems rely on fixed time intervals for modifying battery temperature, leading to suboptimal recharging efficiency and increased vehicle downtime, especially in fleets where delays can be substantial.

Innovation Solution

The system determines a route-based preconditioning start time by analyzing the vehicle's route characteristics, such as elevation, speed, and traffic conditions, to project the battery temperature and adjust the preconditioning intensity accordingly, optimizing the battery temperature to match a target range at the charging station.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If fixed time interval preconditioning is used, then system complexity is reduced, but recharging efficiency deteriorates and vehicle downtime increases

Engineering Contradiction:
Improvepreconditioning system complexityVSAvoidrecharging efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent applies dynamics by transitioning from fixed time interval preconditioning to dynamic route-based preconditioning. The system continuously monitors route characteristics (elevation, speed, traffic conditions) and adjusts the preconditioning start time accordingly, making the system adaptive to varying driving conditions while optimizing recharging efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the control parameter from fixed time intervals to variable parameters based on route characteristics. By analyzing elevation changes, speed profiles, and traffic conditions, the system determines optimal preconditioning timing that adapts to different routing scenarios, thereby improving recharging efficiency without excessive complexity

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If fixed time interval preconditioning is used, then ease of operation is improved, but vehicle downtime increases

Engineering Contradiction:
Improvepreconditioning operation simplicityVSAvoidvehicle downtime
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent applies preliminary action by determining the optimal preconditioning start time in advance based on analyzed route characteristics. The system calculates when preconditioning should begin to ensure the battery reaches optimal temperature upon arrival at the charging station, minimizing waiting time while maintaining operational simplicity through automated calculations

Inventive Principle:
Principle #10Preliminary action

3Productivity

If route-based preconditioning analysis is implemented, then recharging efficiency is improved, but device complexity increases

Engineering Contradiction:
Improverecharging efficiencyVSAvoidpreconditioning system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies universality by using a multi-functional approach where the route analysis system serves multiple purposes: determining preconditioning timing, optimizing battery temperature, and minimizing downtime. By consolidating these functions into a unified route-based system, the patent improves recharging efficiency while managing complexity through integrated design

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Use of energy by moving object

If optimal preconditioning timing is achieved through route analysis, then energy consumption is reduced, but measurement precision requirements increase

Engineering Contradiction:
Improvepreconditioning energy consumptionVSAvoidroute characteristic measurement precision
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The patent applies feedback by continuously monitoring route characteristics (elevation, speed, traffic conditions) and using this information to adjust preconditioning timing. The system incorporates feedback from GPS data, vehicle sensors, and route analysis to optimize the preconditioning start time, reducing energy consumption while managing measurement precision through integrated sensing and calculation

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12139041B2Route based battery preconditioning systems and methods
Publication Date: 2024.11.12 BP PULSE FLEET NORTH AMERICA INC
  • US12139041B2 patent drawing
  • US12139041B2 patent drawing
  • US12139041B2 patent drawing

AI summary

A method of preconditioning a battery of a vehicle includes determining a baseline preconditioning start time relative to an estimated time of arrival at a charging station. The method further includes analyzing a route of the vehicle to the charging station to determine a route characteristic. The method further includes modifying the baseline preconditioning start time based on the route characteristic to determine a route-based preconditioning start time.