Respiratory Pressure Therapy Device Noise Reduction

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Solution Overview

Problem

Existing respiratory pressure therapy (RPT) devices face challenges in achieving a balance between size, noise reduction, and efficacy, particularly in portable devices used for sleep therapy, with issues such as discomfort, noise, and difficulty in use.

Innovation Solution

The RPT device is designed with a two-part enclosure that minimizes noise transmission through a compression seal and constrained walls, combined with mufflers to reduce noise output, while maintaining a compact size and providing a wide range of therapy pressures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the RPT device is made compact and portable, then ease of operation and adaptability are improved, but noise transmission and noise output increase

Engineering Contradiction:
ImproveportabilityVSAvoidnoise
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The enclosure is divided into two separate portions (first portion and second portion) that can be assembled together. This segmentation allows for strategic placement of noise reduction features at the interface between portions while maintaining a compact overall form factor suitable for portable use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A compression seal is introduced as an intermediary element between the first and second portions of the enclosure. This seal serves as a noise barrier that reduces noise transmission through the joint interface, allowing the device to remain compact while mitigating noise leakage that would otherwise occur at assembly interfaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If noise reduction measures are added to the RPT device, then harmful factors are reduced, but device complexity increases

Engineering Contradiction:
Improvenoise transmissionVSAvoidenclosure structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The noise reduction function is merged into the enclosure structure itself through the compression seal at the interface between portions. Rather than adding separate noise reduction components, the sealing element serves dual purposes: mechanical sealing and acoustic insulation, thereby reducing noise transmission without significantly increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The compression seal utilizes a flexible sealing element that can be compressed to create an effective noise barrier at the enclosure interface. This flexible seal provides noise reduction functionality through its material properties and compression mechanism without requiring complex rigid structures or additional noise isolation chambers.

Inventive Principle:
Principle #30Flexible shells and thin films

3Object-generated harmful factors

If the enclosure is sealed to reduce noise, then noise transmission is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvenoise transmission through jointVSAvoidseal compression fit
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The sealing mechanism relies on compression force applied to the seal element rather than requiring extremely tight dimensional tolerances between enclosure portions. By changing the sealing approach from precision-fit rigid joints to compression-based flexible seals, the system achieves effective noise transmission reduction while maintaining reasonable manufacturing precision requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves reduced noise levels and improved patient compliance by minimizing noise and size, allowing for effective therapy in various environments, including home and travel settings.

Implementation Method 1

a compression seal between the at least two parts

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

minimizes noise transmission through a compression seal

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 3

combined with mufflers to reduce noise output

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentEP4240457B1Respiratory pressure therapy device
Publication Date: 2025.12.24 RESMED PTY LTD
  • EP4240457B1 patent drawingFigure 1
  • EP4240457B1 patent drawingFigure 2A
  • EP4240457B1 patent drawingFigure 2B~2F

AI summary

A respiratory pressure therapy device includes a blower to provide a supply of air for respiratory pressure therapy, a user interface, an air inlet, a suspension system arranged to suspend the blower, a seal, e.g., gasket, a constrainment arrangement, and an enclosure to enclose the blower and the blower suspension system and to form a chamber. The enclosure includes a first portion and a second portion. The first portion of the enclosure includes a first interior surface, a first exterior surface and a first intermediate surface located between the first interior surface and the first exterior surface. The second portion of the enclosure includes a second interior surface, a second exterior surface and a second intermediate surface located between the second interior surface and the second exterior surface. The user interface is mounted on the first exterior surface. The seal is arranged to be in compression between the first intermediate surface and the second intermediate surface in use. The constrainment arrangement is configured to limit lateral movement of the first portion and the second portion.