RRAM Device Structure Using Amorphous Silicon for CMOS Integration

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Solution Overview

Problem

As semiconductor devices shrink below 100 nm, they face issues like short channel effects and high programming voltage leading to dielectric breakdown, and non-volatile memory devices such as Flash memories face challenges with material compatibility and scalability, reliability, and high power consumption.

Innovation Solution

The development of resistive switching devices using a substrate with a dielectric and wiring materials, incorporating a p+ polycrystalline silicon or p-doped silicon germanium junction material, and an amorphous silicon resistive switching material with intrinsic semiconductor characteristics, allowing for electric field-induced resistance changes and reduced contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If device size is reduced below 100 nm to continue scaling, then productivity and integration density are improved, but short channel effects and device operation reliability deteriorate

Engineering Contradiction:
Improveintegration densityVSAvoiddevice operation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the operational mechanism from field-effect based (FET) to resistive switching based, fundamentally altering the device physics to enable scaling below 100 nm while avoiding short channel effects that plague traditional FETs at these dimensions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical/electrical field control mechanism of FETs with an electrical resistance-based switching mechanism, where the state is determined by material resistance changes rather than field effect, enabling continued scaling

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If high voltage is applied for programming Flash memories, then programming capability is achieved, but dielectric breakdown and device reliability deteriorate

Engineering Contradiction:
Improveprogramming capabilityVSAvoiddielectric breakdown
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent changes the programming mechanism from high-voltage charge injection to low-voltage resistive switching, where programming is achieved through controlled resistance changes in the switching material rather than high-voltage dielectric breakdown

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful high-voltage stress that causes dielectric breakdown into a beneficial low-voltage resistive switching mechanism, where the switching material's resistance change is the desired effect rather than a failure mode

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If new materials are used for non-Flash memory devices (Fe-RAM, MRAM, ORAM), then memory functionality is achieved, but manufacturing compatibility and ease of manufacture deteriorate

Engineering Contradiction:
Improvememory functionalityVSAvoidCMOS compatibility
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent uses amorphous silicon, a material already widely used in CMOS technology, rather than introducing incompatible materials like organic chemicals for ORAM or high-temperature materials for Fe-RAM and MRAM, ensuring full manufacturing compatibility

Inventive Principle:
Principle #33Homogeneity

Solution Approach 2:

The patent achieves multiple memory functionalities using standard CMOS-compatible materials and processes, making the technology universally manufacturable in existing foundries without requiring specialized equipment or processes

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If PCRAM switching mechanism is used, then memory functionality is achieved, but power consumption increases due to Joules heating

Engineering Contradiction:
Improvememory functionalityVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the switching mechanism from Joules heating-based (PCRAM) to electric field-induced resistive switching, where the switching is achieved through field effect rather than thermal effects, dramatically reducing power consumption

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the formation of reliable, scalable, and low-power non-volatile memory devices with improved data retention and reduced contamination, compatible with existing CMOS fabrication techniques.

Implementation Method 1

a resistive switching material comprising an amorphous silicon-bearing material having an intrinsic semiconductor characteristic

Methodology Applied
Scientific EffectResistive switching: Electrical Resistance

Data Source

PatentUS9269897B2Device structure for a RRAM and method
Publication Date: 2016.02.23 CROSSBAR INC
  • US9269897B2 patent drawing
  • US9269897B2 patent drawing
  • US9269897B2 patent drawing

AI summary

A method of forming a resistive device includes forming a first wiring layer overlying a first dielectric on top of a substrate, forming a junction material, patterning the first wiring layer and junction material to expose a portion of the first dielectric, forming a second dielectric over the patterned first wiring layer, forming an opening in the second dielectric to expose a portion of the junction material, forming a resistive switching material over the portion of the junction material in the opening, the resistive switching material having an intrinsic semiconductor characteristic, forming a conductive material over the resistive switching material, etching the conductive material and the resistive switching material to expose respective sidewalls of the resistive switching material and the conductive material, and the second dielectric, and forming a second wiring layer over the conductive material in contact with the respective sidewalls and the second dielectric.