RRAM Memory Structure With Reduced BEOL Step Height

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Solution Overview

Problem

As integrated chip components scale, the height of Resistive Random Access Memory (RRAM) devices within the back-end-of-the-line (BEOL) interconnect stack fails to reduce, leading to step height issues and process window problems between embedded memory and logic regions, affecting yield and reliability.

Innovation Solution

The RRAM device design eliminates the bottom electrode via, with a first interconnect via contacting the top electrode and a second via contacting the bottom electrode, reducing the device height to between 600 and 800 angstroms, thereby mitigating step height differences and process window issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the RRAM device includes a bottom electrode via, then the device structure is complete and functional, but the device height becomes too large causing step height issues and process window problems

Engineering Contradiction:
Improvedevice functionalityVSAvoiddevice height
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent removes the bottom electrode via from the traditional RRAM device structure, extracting the problematic element that caused excessive device height. This extraction eliminates the step height issues and process window problems while maintaining device functionality through alternative interconnect via configurations.

Inventive Principle:
Principle #2Taking out (Extraction)

2Length of stationary object

If the RRAM device height is reduced to 600-800 angstroms, then step height differences and process window issues are mitigated, but the device structure becomes more complex with multiple interconnect vias

Engineering Contradiction:
Improvedevice heightVSAvoidinterconnect structure
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The patent transitions from a vertical via configuration to a lateral interconnect approach, where interconnect vias are positioned at the same level as the electrodes rather than extending through the device height. This dimensional change allows height reduction while managing complexity through planar integration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of stationary object

If the RRAM device height is reduced, then integration with adjacent logic regions is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedevice heightVSAvoidvia placement precision
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The patent incorporates interconnect vias during the same fabrication process step as the electrodes, performing the via formation action preliminarily rather than as a separate subsequent step. This preliminary action reduces the need for additional high-precision alignment steps and simplifies manufacturing.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12161056B2Memory structure
Publication Date: 2024.12.03 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12161056B2 patent drawing
  • US12161056B2 patent drawing
  • US12161056B2 patent drawing

AI summary

The present disclosure, in some embodiments, relates to an integrated chip. The integrated chip includes a memory device arranged over an etch stop material over a substrate. The memory device includes a data storage structure disposed between a bottom electrode and a top electrode. A first interconnect via contacts an upper surface of the bottom electrode and a second interconnect via contacts an upper surface of the top electrode. An interconnect wire contacts a top of the first interconnect via. A third interconnect via contacts a bottom of the interconnect wire and extends through the etch stop material to a plurality of lower interconnects below the etch stop material.