RRAM Cell Composite Spacer for Side Wall Verticality

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Solution Overview

Problem

The existing RRAM cell fabrication processes face challenges in achieving smaller, more densely packed cells due to degradation of electrode and resistive layer side walls, leading to performance degradation and lower packing density.

Innovation Solution

The proposed RRAM cell structure includes a first electrode with substantially vertical side walls, a resistive layer with a high dielectric constant, and a capping layer, along with composite spacer regions to protect the side walls and maintain verticality, allowing for a more compact and efficient cell design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional RRAM cell fabrication is used, then manufacturing process is simpler, but electrode and resistive layer side walls degrade leading to lower packing density

Engineering Contradiction:
Improveside wall verticalityVSAvoidpacking density
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

A spacer layer is introduced as an intermediary protective structure between the electrode/resistive layer and the surrounding environment. This spacer layer prevents degradation of the side walls during fabrication processes, maintaining verticality and enabling higher packing density without compromising manufacturing simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The spacer layer is formed in advance before subsequent fabrication steps that could cause side wall degradation. This preliminary protective action ensures that the electrode and resistive layer maintain their vertical side walls throughout the manufacturing process, achieving both high precision and high packing density

Inventive Principle:
Principle #10Preliminary action

2Productivity

If RRAM cells are made smaller for higher density, then packing density improves, but side wall degradation becomes more severe

Engineering Contradiction:
Improvepacking densityVSAvoidside wall verticality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The spacer layer serves as a protective intermediary that becomes increasingly important as cell dimensions are reduced. For smaller cells where side wall degradation has a greater relative impact, the spacer provides critical protection that maintains manufacturing precision even at higher packing densities

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If composite spacer is used to protect side walls, then side wall verticality is maintained, but device complexity increases

Engineering Contradiction:
Improveside wall verticalityVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The spacer structure is segmented into multiple layers with different materials, where each layer serves a specific protective function. This segmentation allows for targeted protection of the side walls while maintaining overall structural simplicity and avoiding excessive complexity in the device architecture

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in RRAM cells with improved performance and higher packing density, enabling greater storage capacity in semiconductor devices without significant size increase.

Implementation Method 1

a resistive layer with a high dielectric constant

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS8872149B1RRAM structure and process using composite spacer
Publication Date: 2014.10.28 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US8872149B1 patent drawing
  • US8872149B1 patent drawing
  • US8872149B1 patent drawing

AI summary

A memory cell and method includes a first electrode formed in an opening in a first dielectric layer, the first dielectric layer being formed on a substrate including a metal layer, the opening being configured to allow physical contact between the first electrode and the metal layer, the first electrode having a first width W1 and extending a distance beyond a region defined by the opening, a resistive layer formed on the first electrode and having substantially the first width W1, a capping layer, having a second width W2 less than the first width W1, formed on the resistive layer, a second electrode formed on the capping layer and having substantially the second width W2, a first composite spacer region having at least two different dielectric layers formed on the resistive layer between the first width W1 and the second width W2, and a via coupled to the second electrode.