Programmable RRH Power Supply for Long Cable Voltage Drop

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Solution Overview

Problem

The challenge in cellular base stations is to reduce power loss and cost associated with delivering DC power to remote radio heads located at the top of tall towers, where significant voltage drops occur due to long power cables, leading to inefficient power supply and potential service disruptions during outages.

Innovation Solution

A programmable power supply system that senses current drawn by remote radio heads and adjusts voltage output to maintain a constant voltage level near the maximum specified voltage, using measured resistance of power cables to minimize power loss and enhance battery backup duration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If long power cables are used to deliver DC power to remote radio heads at the top of tall towers, then the radio heads can be powered, but significant voltage drops occur leading to power loss

Engineering Contradiction:
Improvepower lossVSAvoidpower cable length
Core Design Contradiction:
Loss of energyVSLength of stationary object

Solution Approach 1:

The power supply system dynamically adjusts the voltage output based on real-time cable resistance measurements and load conditions. The system transitions from a static voltage supply to a dynamic one that adapts to changing conditions, optimizing power delivery and minimizing losses in the long cables.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the voltage parameter dynamically to compensate for cable resistance. By measuring the actual voltage at the remote radio head and adjusting the supply voltage accordingly, the system maintains optimal power delivery despite the long cable length and varying load conditions.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If higher voltage is used to reduce current and power loss, then power efficiency improves, but the risk of overvoltage damage increases

Engineering Contradiction:
Improvepower lossVSAvoidovervoltage damage risk
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system implements feedback control by continuously monitoring the voltage at the remote radio head and adjusting the power supply output accordingly. This closed-loop control ensures that the voltage remains within safe limits while compensating for cable drops, preventing both power loss and overvoltage damage.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The power supply transitions from a static voltage source to a dynamic one that adapts in real-time to load conditions and cable characteristics, maintaining optimal voltage levels without exceeding safety thresholds.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If larger, thicker power cables are used to reduce resistance and voltage drop, then power delivery efficiency improves, but cable cost and installation complexity increase

Engineering Contradiction:
Improvevoltage dropVSAvoidcable specification
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

Instead of changing the physical parameter of the cable (thickness/gauge), the system changes the electrical parameter (voltage) to compensate for the fixed cable resistance. This allows the use of standard cable specifications while achieving low voltage drops through intelligent voltage management.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system replaces the mechanical solution (thicker cables) with an electrical/electronic solution (voltage adjustment). By using programmable power supplies to dynamically adjust voltage, the system achieves the same effect as thicker cables without the associated cost and installation complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Loss of energy

If conventional fixed voltage power supplies are used, then the system is simple to operate, but power loss increases and battery backup duration is reduced

Engineering Contradiction:
Improvepower lossVSAvoidpower supply operation
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The power supply system performs self-adjustment by automatically measuring cable resistance and load conditions, then autonomously optimizing its voltage output. This eliminates the need for manual configuration while minimizing power loss, and the system maintains itself without user intervention.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses feedback from voltage and current measurements to automatically adjust its operation, transitioning from a fixed, manual system to a self-optimizing system that reduces power loss without requiring user expertise.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces power loss along power cables, decreases the need for larger, more expensive cables, and extends battery backup time during outages, leading to cost savings and improved reliability.

Implementation Method 1

A programmable power supply system that senses current drawn by remote radio heads and adjusts voltage output to maintain a constant voltage level near the maximum specified voltage, using measured resistance of power cables to minimize power loss

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Data Source

PatentEP3580631B1Methods and equipment for reducing power loss in cellular systems
Publication Date: 2024.05.22 COMMSCOPE TECHNOLOGIES LLC
  • EP3580631B1 patent drawingFigure 1~2
  • EP3580631B1 patent drawingFigure 3~4
  • EP3580631B1 patent drawingFigure 5~6

AI summary

A method is provided. The method comprises determining configuration data; wherein the configuration data comprises a resistance of a bypass circuit coupled between a remote radio head and a power cable; using the configuration data, determining the resistance of the power cable coupling a programmable power supply to the remote radio head mounted on a mounting structure, comprising: entering a calibration mode; setting an output voltage of the programmable power supply; measuring an output current of the programmable power supply; storing the output current; and determining the cable resistance; and storing the resistance of the power cable.