Remote Radio Unit Layout for Thermal Isolation of RF Filters

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Distributed wireless network remote radio units (RRUs) face thermal management challenges due to increased temperatures from high computational transactions and power amplifiers, which impact performance and lifespan, especially in outdoor environments with varying temperatures and environmental conditions, and require efficient cooling solutions to maintain performance and extend component life.

Innovation Solution

A novel mechanical design for RRUs that positions RF filters away from the thermal path and near the exterior of the chassis, allowing for efficient heat dissipation using passive thermal management components and enabling modularity by making RF filters removable without disassembling the unit, thus improving thermal performance and reducing volume while allowing for easier rebanding and reduced development costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If RF filters are positioned near heat-generating components for compact layout, then device volume is reduced, but thermal performance deteriorates due to heat accumulation affecting filter performance

Engineering Contradiction:
ImproveRRU volumeVSAvoidthermal performance
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent positions the RF filter on the exterior surface of the chassis rather than inside the enclosed volume, effectively moving the component from a 3D internal space to a 2D external surface. This dimensional relocation allows the filter to be thermally isolated from internal heat-generating components while maintaining compact overall device volume, as the filter utilizes the external chassis surface area for mounting without occupying internal component space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If RF filters are made removable for easy rebanding, then adaptability is improved, but device complexity increases due to additional mounting and connection mechanisms

Engineering Contradiction:
Improverebanding capabilityVSAvoidmounting structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the RRU into distinct modular segments: a fixed chassis containing heat-generating components and a separate removable RF filter module. This segmentation allows the filter to be independently replaced for rebanding operations without affecting the main unit. The filter module includes its own mounting structure with mounting posts and recesses, creating a self-contained replaceable unit that simplifies the overall system architecture by isolating the complex mounting mechanism to only the filter portion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of making the entire RRU reconfigurable or requiring complex internal filter mounting mechanisms, the patent inverts the approach by making the filter the permanent fixed part on the exterior chassis while using simple removable electrical connections (flying leads) for signal interfacing. This inversion allows easy rebanding through simple electrical disconnection rather than mechanical filter replacement, reducing mounting structure complexity while maintaining adaptability.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances thermal performance, reduces component volume, and facilitates modular architecture, enabling efficient heat dissipation and easier reconfiguration of RRUs, thereby improving reliability and reducing time-to-market and costs for network operators.

Implementation Method 1

a thermal management component establishing a thermal path with the RF component

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12185501B2Remote radio unit with reduced volume and increased thermal efficiency
Publication Date: 2024.12.31 META PLATFORMS INC
  • US12185501B2 patent drawing
  • US12185501B2 patent drawing
  • US12185501B2 patent drawing

AI summary

The disclosed device may include a radio frequency (RF) component and a thermal management component establishing a thermal path with the RF component. The device may also include an RF filter electrically that is coupled to the RF component and arranged away from the thermal path. The device may further include a chassis for housing the RF component. The thermal management component and the RF filter may be positioned near an exterior of the chassis. Various other devices, apparatuses, and systems are also disclosed.