Radiation Hard Battery Harvesting RTG Waste Heat

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Solution Overview

Problem

Radioisotope thermopower generators (RTGs) face challenges in maintaining power output over time due to radioactive decay, requiring large shielding to protect electronics and energy storage components, which increases system mass, and traditional heating methods add additional power draw and mass.

Innovation Solution

Integrating a radiation hard battery with a RTG to harvest waste heat and electrical energy, where the battery serves as both an energy storage unit and radiation shielding, using thermoelectric materials to convert heat into electricity and maintain operational temperature, reducing the need for separate shielding and heating systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heavy shielding is used to protect electronics and energy storage components from radiation, then reliability is improved, but weight increases

Engineering Contradiction:
Improveprotection from radiationVSAvoidsystem mass
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent combines the energy storage function and radiation shielding function into a single integrated battery assembly. The battery case and structure serve dual purposes: storing electrical energy while simultaneously providing radiation shielding protection to electronics and other components. This eliminates the need for separate shielding materials, significantly reducing system mass while maintaining reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The battery assembly is designed to perform multiple functions simultaneously: electrical energy storage, radiation shielding, and thermal management. By making the battery structure multi-functional, the patent avoids adding separate components for each function, thereby reducing overall system weight while improving reliability through comprehensive protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If traditional heaters are installed on batteries to prevent freezing, then temperature control is improved, but power consumption increases and system mass increases

Engineering Contradiction:
Improvebattery temperature maintenanceVSAvoidpower draw
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent converts the waste heat generated by the RTG, which would otherwise be a harmful thermal overload, into a beneficial heating source for the battery. By integrating the battery thermally with the RTG, the waste heat is captured and used to maintain battery temperature, eliminating the need for separate heaters and reducing power consumption.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The battery system becomes self-heating through its thermal integration with the RTG. The waste heat from the RTG automatically maintains the battery at operational temperatures without requiring external control systems or additional power input. This self-service approach eliminates the need for traditional heating systems.

Inventive Principle:
Principle #25Self-service

3Power

If the RTG is sized for maximum potential power need, then power availability is improved, but weight increases

Engineering Contradiction:
Improvepower availabilityVSAvoidRTG mass
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The patent uses the battery to store excess electrical energy generated during periods when power demand is low. This preliminary energy storage allows the RTG to be sized for average power needs rather than peak demands, reducing RTG mass. The battery then discharges stored energy during peak demand periods, ensuring power availability without requiring an oversized RTG.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the operational parameters by introducing energy storage capability through the battery. This allows the system to decouple the RTG sizing from peak power requirements, enabling the RTG to operate at more efficient, lower power levels while the battery handles peak demands, thereby reducing overall system mass.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If electronics are placed far away from the RTG to reduce radiation exposure, then reliability is improved, but system complexity increases

Engineering Contradiction:
Improveradiation protectionVSAvoidsystem layout
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the electronics housing with the battery structure, creating an integrated assembly where the battery case provides radiation shielding for the electronics. This integration allows electronics to be positioned close to the RTG for compact system layout without compromising radiation protection, thereby reducing system complexity while maintaining reliability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for continuous energy harvesting and reduced system mass, enabling peak power applications over longer intervals and maintaining operational temperature without additional heating, thus extending the lifespan of RTG-powered systems.

Implementation Method 1

The battery is configured to harvest waste heat from the heat source, warming the battery

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

using thermoelectric materials to convert heat into electricity

Methodology Applied
Scientific EffectThermoelectric effect: Seebeck Effect

Implementation Method 3

heat generated from the radioisotope power source

Methodology Applied
Scientific EffectRadioactive decay: Radioactive Decay

Data Source

PatentUS11289757B2Radioisotope thermoelectric battery (RTB) system
Publication Date: 2022.03.29 AEROSPACE CORP
  • US11289757B2 patent drawing
  • US11289757B2 patent drawing
  • US11289757B2 patent drawing

AI summary

Describe herein is an energy storage system that includes a battery and a heat source. The battery harvests waste heat from the heat source to keep itself warm while storing electrical energy generated from a heat to energy transforming source. If the heat source is radioactive (e.g. radioisotope decay) a radiation hard battery is intimately connected to a waste heat source. The radiation hard battery harvests waste heat from the heat source to warm itself and to shield the radiation.