RTL Semantic Locking Against Untrusted Foundry Reverse Engineering

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Solution Overview

Problem

The increasing cost of IC manufacturing and the risk of intellectual property theft due to outsourcing to untrusted foundries necessitate a secure method for protecting integrated circuit designs against reverse engineering and unauthorized copying.

Innovation Solution

A system and method for register-transfer level (RTL) locking that obfuscates semantic elements such as constants, operations, and control branches in the RTL design using opaque predicates, ensuring the functionality is only unlocked with a predetermined key, and utilizing a black list to exclude certain elements from locking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If logic locking is applied to protect IC design, then security against reverse engineering is improved, but device complexity increases due to extra gates and key installation requirements

Engineering Contradiction:
ImprovesecurityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking mechanism is segmented into multiple independent opaque predicates distributed throughout the RTL design. Each predicate represents a small, localized security element rather than a single complex locking structure, allowing the security function to be divided into manageable segments that can be independently verified and applied.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Opaque predicates serve as intermediary elements between the design functionality and the security mechanism. These predicates act as mediators that embed security checks within the normal data flow and control logic, allowing security to be enforced without requiring separate key installation infrastructure or tamper-proof memory components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If semantic elements are locked using opaque predicates, then provable security against oracle-less attacks is achieved, but manufacturing cost increases due to additional logic gates

Engineering Contradiction:
ImprovesecurityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The security strength is adjusted by changing parameters such as the number of opaque predicates, their placement density, and the complexity of individual predicates. This allows optimization of the balance between security level and area overhead, enabling manufacturers to select appropriate security configurations based on cost constraints and threat models.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Instead of applying locking to every possible semantic element, the method selectively applies opaque predicates to critical portions of the design. This partial action approach provides sufficient security against oracle-less attacks while minimizing the area overhead and manufacturing cost by avoiding excessive locking in non-critical regions.

Inventive Principle:
Principle #16Partial or excessive action

3Object-affected harmful factors

If RTL design is obfuscated, then resistance to reverse engineering is improved, but verification difficulty increases due to indistinguishable obfuscated circuits

Engineering Contradiction:
Improvereverse engineering resistanceVSAvoidverification difficulty
Core Design Contradiction:
Object-affected harmful factorsVSDifficulty of detecting and measuring

Solution Approach 1:

The verification process incorporates feedback mechanisms where the obfuscated RTL is synthesized to gate-level, and the resulting netlist is analyzed to verify that opaque predicates are properly formed and distributed. This feedback loop ensures that obfuscation does not introduce functional errors while maintaining security, allowing verification despite the indistinguishable nature of obfuscated circuits.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Traditional manual verification methods are replaced with automated formal verification and synthesis-based checking. The verification system substitutes mechanical/manual inspection with algorithmic analysis that can handle the complexity of obfuscated circuits, using formal methods to prove equivalence between original and obfuscated designs at the behavioral level.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12511354B2System, method, and computer-accessible medium for register-transfer level locking against an untrusted foundry
Publication Date: 2025.12.30 POLITECNICO DI MILANO
  • US12511354B2 patent drawing
  • US12511354B2 patent drawing
  • US12511354B2 patent drawing

AI summary

Exemplary system, method, and computer-accessible medium for protecting at least one integrated circuit (IC) design, includes generating an abstract syntax tree (“AST”) based on a hardware description language and a first register-transfer level (RTL) design. The method also includes selecting semantic elements in the AST to lock and locking the selected semantic elements. Additionally, the method includes a procedure for generating a second RTL design.