Ru-C3N4-rGO Composite for Low-Overpotential Hydrogen Evolution

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Solution Overview

Problem

Current hydrogen evolution reaction (HER) catalysts, particularly those using platinum, are costly and prone to corrosion, limiting their widespread application, while alternative catalysts like carbon-based and carbon-nitrogen-based materials suffer from low efficiency and structural instability in acidic conditions.

Innovation Solution

Incorporation of ruthenium ions into carbon nitride nanosheets, combined with graphene oxide, to form a composite that enhances hydrogen evolution reaction efficiency, using a significantly lower amount of metal and improving stability and dispersibility in water.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If platinum is used as catalyst for hydrogen evolution reaction, then catalytic activity is improved, but cost increases and corrosion resistance deteriorates

Engineering Contradiction:
Improvehydrogen evolution reaction efficiencyVSAvoidcorrosion resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces expensive platinum with cheaper carbon-based and carbon-nitrogen-based catalysts that are more stable and less prone to corrosion, accepting a trade-off in catalytic activity that is partially compensated by the stability and longevity of the alternative materials

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent develops composite catalysts combining carbon-based materials with carbon-nitrogen-based materials to achieve both cost-effectiveness and improved catalytic performance, leveraging the complementary properties of each material to resolve the contradiction between activity and stability

Inventive Principle:
Principle #40Composite materials

2Reliability

If carbon-based catalysts are used instead of platinum, then cost decreases and corrosion resistance improves, but hydrogen evolution efficiency deteriorates

Engineering Contradiction:
Improvestability in acid solutionsVSAvoidhydrogen evolution rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent creates composite materials combining carbon-based materials with carbon-nitrogen-based materials to achieve both cost-effectiveness and improved catalytic performance, leveraging the complementary properties of each material

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical composition and structure of the catalysts by incorporating nitrogen into carbon-based materials, changing the electronic and catalytic properties to enhance hydrogen evolution activity while maintaining stability

Inventive Principle:
Principle #35Parameter changes

3Reliability

If transition metal sulfides, nitrides, phosphides, carbides and oxides are used as catalysts, then cost decreases, but dispersibility in water deteriorates and catalytic activity is limited

Engineering Contradiction:
ImprovedurabilityVSAvoidcatalytic activity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent uses carbon-based and carbon-nitrogen-based materials as intermediary supports that provide both dispersibility in water and catalytic activity, mediating between the stable but inactive transition metal compounds and the aqueous environment to achieve both durability and activity

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If homogeneous catalysts based on organometallic complexes are used, then surface accessibility is enhanced, but hydrogen evolution performance deteriorates compared to platinum

Engineering Contradiction:
Improvesurface accessibilityVSAvoidhydrogen evolution efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent replaces expensive organometallic complexes with cheaper carbon-based and carbon-nitrogen-based catalysts that, while having lower intrinsic activity, provide sufficient performance with enhanced stability and cost-effectiveness

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the fundamental nature of the catalyst from homogeneous organometallic complexes to heterogeneous carbon-based materials, altering the reaction mechanism and performance characteristics to achieve a balance between accessibility, activity, and stability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ruthenium-ion-complexed carbon nitride-graphene oxide composite achieves HER performance comparable to platinum catalysts with 30% efficiency at a much lower metal loading, exhibiting a low overpotential, reduced Tafel slope, and increased exchange current density, demonstrating improved catalytic activity and stability.

Implementation Method 1

ruthenium ions may be embedded into the molecular skeletons of graphitic carbon nitride (C3N4) nanosheets by refluxing C3N4 and RuCl3 in water, which takes advantage of the strong affinity of ruthenium ions to pyridinic nitrogen of the tri-s-triazine units of C3N4

Methodology Applied
Scientific EffectCoordination complexation: Chemical Bonding

Implementation Method 2

The formation of C3N4—Ru nanocomposites can be confirmed in optical and X-ray photoelectron spectroscopic measurements, which suggests charge transfer from the C3N4 scaffold to the ruthenium centers

Methodology Applied
Scientific EffectCharge transfer: Electron Beam

Implementation Method 3

subsequent incorporation of graphene oxide into the nanosheet

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 4

The HER activity is most likely due to the formation of Ru—N moieties where the synergistic interactions between the carbon nitride and ruthenium metal centers facilitated the adsorption of hydrogen

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20230295816A1Catalysis of hydrogen evolution reaction using ruthenium ion complexed carbon nitride materials
Publication Date: 2023.09.21 RGT UNIV OF CALIFORNIA
  • US20230295816A1 patent drawing
  • US20230295816A1 patent drawing
  • US20230295816A1 patent drawing

AI summary

A device can include: an electrode including a carbon-nitride refluxed-graphene-oxide (C3N4-rGO) nanosheet; and ruthenium ions incorporated into the C3N4-rGO nanosheet.