Ru Complex 1,4-Hydrogenation Selectivity

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Solution Overview

Problem

Current catalytic systems for the selective 1,4-hydrogenation of sorbic acid to Z-alkene suffer from low yields and selectivity, with the use of cyclic dienes being detrimental and requiring toxic solvents like nitromethane, and the addition of Lewis acids further reducing yields.

Innovation Solution

A ruthenium complex with a pentamethyl-cyclopentadienyl derivative as a ligand, in combination with an acidic additive, is used for the 1,4-hydrogenation of sorbol to produce Z-alkene, with the catalyst being [Ru(C5Me5)(COD)(L')X, where COD is a cyclooctadiene ligand, and the acidic additive improving the Z/E ratio of the alkene product.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional catalytic systems are used for 1,4-hydrogenation of sorbic acid, then the reaction can proceed, but the yields and selectivity are low

Engineering Contradiction:
ImproveyieldVSAvoidselectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent changes the chemical parameters of the catalytic system by introducing specific phosphine ligands (PPh3, PCy3, PMe3) and acidic additives (carboxylic acids, phenols, phosphonic acids) to the ruthenium complex, transforming the catalytic activity and selectivity parameters to achieve high yields and Z-selectivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite catalytic system combining ruthenium complex with multiple ligands (cyclopentadienyl, phosphine) and acidic additives, where the synergistic interaction between components produces superior catalytic performance compared to individual components

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If cyclic dienes are used as ligands in the ruthenium complex, then the complex can be formed, but the overall yield is highly detrimental

Engineering Contradiction:
Improvecatalyst formationVSAvoidoverall yield
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent extracts the detrimental cyclic diene ligand from the catalytic system and replaces it with phosphine ligands and acidic additives, removing the harmful effect while preserving the catalytic function through alternative ligand coordination

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If nitromethane is used as solvent to achieve good yields, then the hydrogenation proceeds well, but the solvent is relatively toxic and hazardous for industrial applications

Engineering Contradiction:
ImproveyieldVSAvoidtoxicity
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the solvent parameter from toxic nitromethane to safer alternatives like toluene, dichloromethane, or acetonitrile, while compensating for any activity loss through optimization of the catalytic system components (ligands and acidic additives) to maintain high yields

Inventive Principle:
Principle #35Parameter changes

4Power

If Lewis acids are added to the reaction system, then certain reactions are enhanced, but the yields are highly detrimental

Engineering Contradiction:
Improvecatalytic activityVSAvoidyield
Core Design Contradiction:
PowerVSProductivity

Solution Approach 1:

The patent converts the potentially harmful effect of Lewis acid addition by replacing it with Brønsted acidic additives (carboxylic acids, phenols, phosphonic acids) that provide the necessary acid catalysis without the detrimental effects observed with Lewis acids, thus turning a harmful approach into a beneficial one

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process achieves high selectivity for Z-alkene with a Z/E ratio exceeding 1, often above 10, and high conversion yields, improving upon previous methods by using non-toxic solvents and avoiding the negative effects of Lewis acids.

Implementation Method 1

The present invention relates to the field of catalytic hydrogenation and, more particularly, to the use of specific Ru complexes with cyclopentadienyl derivatives, as one of the ligands, in 1,4-hydrogenation processes for the reduction of sorbol into the corresponding Z-alkene

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

processes for the catalytic reduction by 1,4-hydrogenation, using molecular H2, of sorbol (I) into the corresponding Z-alkene (II)

Methodology Applied
Scientific EffectHydrogenation: Hydrogenation

Data Source

PatentEP2144862B11,4-hydrogenation of sorbol with ru complexes
Publication Date: 2011.10.26 INNOVAROMA SA
  • EP2144862B1 patent drawing
  • EP2144862B1 patent drawing
  • EP2144862B1 patent drawing

AI summary

The present invention relates to the use of Ru complexes, having a pentamethyl- cyclopentadienyl and a cyclooctadine as ligands, together with some acidic additives for improving the selectivity in the 1,4-hydrogenation of sorbol into the corresponding Z-alkene as major product.