Rubber Key Load Transmission for Consistent Click Feel

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Solution Overview

Problem

Conventional rubber key devices in electronic devices, such as cordless handsets, lack a consistent and satisfying 'click' feel when depressed, which can lead to uncertainty in user input recognition and reduced operability.

Innovation Solution

A rubber key device with a key top member and multiple depression areas, featuring a click feel generating mechanism and a load transmitting mechanism that ensures the load is applied to the central portion of the rubber key, allowing it to be depressed straightly without inclination, thereby providing a clear and satisfying 'click' feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional rubber key device is used, then the device structure is simple, but the click feel is inconsistent and unsatisfying

Engineering Contradiction:
Improveclick feelVSAvoiddevice structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

A load transmitting mechanism is introduced as an intermediary component between the key top member and the rubber key. This mechanism includes a load transmitting portion that contacts the rubber key at its central portion, mediating the force transmission to ensure the rubber key is depressed straightly without inclination, thereby generating consistent click feel.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The load transmitting mechanism is designed to concentrate the applied load specifically at the central portion of the rubber key's top face. By localizing the force application point, the rubber key is compelled to deform uniformly along its central axis, producing consistent tactile feedback regardless of the key's position or angle of depression.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If the rubber key is depressed without proper load transmission, then the operation is simple, but the key may be depressed with inclination causing poor click feel

Engineering Contradiction:
Improvekey depressionVSAvoidinput recognition
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The load transmitting mechanism acts as a mediator that guides the force application to the central portion of the rubber key. This intermediary structure ensures that even if the key top member is depressed at various angles, the force is redirected to act centrally on the rubber key, preventing inclined depression and ensuring reliable operation recognition.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of allowing the key top member to directly determine the depression direction, the invention inverts the approach by using the load transmitting mechanism to dictate the force application point. The rubber key is constrained to move only in the vertical direction through central loading, making the system's response independent of the input angle.

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If a load transmitting mechanism is added to ensure central load application, then the click feel is consistent, but the device complexity increases

Engineering Contradiction:
Improveclick feel consistencyVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The load transmitting mechanism is constructed using flexible printed circuit board technology, allowing the rigid load transmitting portion to be integrated into a flexible substrate. This enables the mechanism to bend and conform to the device layout while maintaining its load transmission function, reducing overall structural complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The load transmitting mechanism is integrated with the key top member assembly, combining multiple functions into a unified structure. The load transmitting portion is formed as part of the key top member or closely associated with it, eliminating the need for separate complex components and simplifying the overall device structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances user recognition of key operations by providing a consistent and satisfying 'click' feel, improving the operability of the rubber key device and ensuring accurate function execution.

Implementation Method 1

a click feel generating mechanism provided to each rubber key and configured to generate a click feel in response to depression of each rubber key by a certain degree

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS7700886B2Rubber key device
Publication Date: 2010.04.20 BROTHER KOGYO KK
  • US7700886B2 patent drawing
  • US7700886B2 patent drawing
  • US7700886B2 patent drawing

AI summary

A rubber key device is provide with a key top member, multiple rubber keys, a click feel generating mechanism and a load transmitting mechanism. When a depression area of the key top member is depressed by a user, the key top member is rotated to depress a top face of a rubber key via the load transmitting mechanism. The load transmitting mechanism transmits the load caused by the depression of the depression area to the top face of the corresponding rubber key such that the load is transmitted to only a substantially central portion of the top face of the corresponding one of the multiple rubber keys regardless of the depression amount of the depression area.