Analytical Instrument Test Planning for Unified Rubber QC

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Solution Overview

Problem

Rubber manufacturers face complexity and increased costs due to the need to manage multiple interfaces and test procedures for quality control, which complicates the process of ensuring that rubber products meet quality control requirements.

Innovation Solution

A system that integrates and organizes data from multiple analytical instruments, providing a central graphical user interface to manage and analyze test data, allowing for the creation, execution, and review of test plans across various instruments, including rheometers, viscometers, and other rubber-specific instruments, with features for data visualization and user-friendly operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple interfaces and test procedure applications are used to perform quality control tests, then comprehensive testing coverage is achieved, but system complexity and manufacturing costs increase significantly

Engineering Contradiction:
Improvetesting coverageVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple test procedure applications and interfaces into a single integrated quality control system. The system provides a unified user interface that manages multiple analytical instruments (rheometers, viscometers, density testers, hardness testers) and executes various test protocols (isothermal, frequency sweep, amplitude sweep, relaxation tests) through one cohesive platform, eliminating the need for separate applications for each instrument type.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The quality control system is designed as a universal platform capable of managing diverse analytical instruments and executing multiple types of test procedures through a single interface. The system can handle different instrument types (rheometers, viscometers, density testers, hardness testers) and various test protocols within one application, making it adaptable to comprehensive testing needs without requiring separate specialized applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple interfaces and test procedure applications are managed, then comprehensive testing capabilities are maintained, but resource requirements and production costs increase

Engineering Contradiction:
Improvetesting capabilitiesVSAvoidmanufacturing efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The system merges multiple test procedure applications into one integrated quality control platform, reducing the number of separate applications users must manage. This consolidation maintains comprehensive testing capabilities while decreasing computational resources required and simplifying operational workflows, thereby improving manufacturing efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The universal quality control system provides multi-functional capabilities to manage various analytical instruments and test protocols through a single application, eliminating the need for multiple specialized applications. This reduces resource consumption and operational complexity while maintaining full testing capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If multiple analytical instruments are operated separately, then instrument-specific functionality is optimized, but operational efficiency and data management increase in complexity

Engineering Contradiction:
Improveinstrument functionalityVSAvoidoperational efficiency
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The quality control system provides a universal interface that manages multiple analytical instruments (rheometers, viscometers, density testers, hardness testers) through one application. Each instrument's specific functionality is preserved and optimized, while the unified interface simplifies operations, data collection, and management across all instruments, greatly improving ease of operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system acts as an intermediary platform between the user and multiple analytical instruments. It provides a unified control interface that communicates with various instrument types, managing their specific functions while presenting a consistent, simplified operational experience to the user, thereby improving ease of operation without compromising instrument capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11573559B2Techniques for generating and performing analytical instrument test plans
Publication Date: 2023.02.07 WATERS TECH IRELAND LIMITED IE
  • US11573559B2 patent drawing
  • US11573559B2 patent drawing
  • US11573559B2 patent drawing

AI summary

Techniques and apparatus for analytical instrument management and information assessment processes are described. In one embodiment, for example, an apparatus may include at least one memory and logic coupled to the at least one memory. The logic may be configured to perform a test plan on at least one rubber material analytical instrument via accessing a test plan comprising at least one step, generating test plan results responsive to performing the test plan on the at least one rubber material analytical instrument, analyzing the test plan results, and presenting the test plan results on a plurality of graphical user interface (GUI) objects. Other embodiments are described.