Rudder Twist Lock Mechanism for UAV Mode Transition

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Solution Overview

Problem

Existing aircraft designs, such as UAVs, face challenges in efficiently and easily attaching and detaching rudder surfaces without disassembling the fuselage, which complicates mode transitions between airplane and helicopter operations.

Innovation Solution

A twist lock mechanism utilizing a cylindrical base, an elastic member, and a tang that biases into a channel to securely attach and detach rudder surfaces, allowing for removability without fuselage disassembly, comprising a cylindrical shaft with a channel and a tang extending from the base, biased by the elastic member into a locked position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If existing aircraft designs are used to attach and detach rudder surfaces, then the fuselage must be disassembled, but this complicates mode transitions between airplane and helicopter operations

Engineering Contradiction:
Improveease of rudder attachment and detachmentVSAvoidcomplexity of fuselage disassembly
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The rudder assembly is divided into separable components (rudder surface and fuselage mounting interface) that can be independently attached and detached. The mounting interface includes separate elements such as mounting brackets or flanges that can be connected to the fuselage without disassembling the fuselage structure itself, enabling easy rudder removal while maintaining fuselage integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rudder mounting system is extracted as a separate, removable interface between the rudder and fuselage. This includes removable mounting brackets, quick-release mechanisms, or detachable flanges that allow the rudder to be taken out from the fuselage without disassembling the fuselage structure, thereby simplifying mode transitions.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If a removable rudder system is implemented, then mode transitions become easier, but the attachment mechanism becomes more complex

Engineering Contradiction:
Improveflexibility of mode transitionsVSAvoidcomplexity of attachment mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple functions are merged into a single integrated mounting interface structure. The mounting bracket or flange combines attachment, alignment, and locking functions in one component that interfaces between the rudder and fuselage. This integration reduces the number of separate parts and simplifies the overall attachment mechanism while maintaining adaptability for mode transitions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mounting interface is designed as a universal connection system that can accommodate different rudder configurations and mounting orientations. The same basic mounting structure can be used for both airplane and helicopter mode configurations, providing multi-functionality and adaptability without requiring complex mode-specific attachment mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If quick-release mechanisms are used for rudder attachment, then operational convenience is enhanced, but the reliability of the connection may be compromised

Engineering Contradiction:
Improvespeed of rudder attachment and detachmentVSAvoidreliability of rudder connection
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The mounting interface is pre-configured with alignment features, pre-positioned fasteners, or pre-loaded spring mechanisms that automatically engage when the rudder is attached. This preliminary preparation ensures that the quick-release mechanism achieves reliable locking without requiring complex manual adjustment or multiple steps, thereby maintaining both speed and reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The attachment mechanism incorporates self-locking features such as spring-loaded tangs, cam-locked fasteners, or automatically engaging detents that secure the rudder in place without requiring additional fastening actions. The system self-secures upon attachment, providing reliable connection while maintaining quick attachment and detachment capability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure and efficient attachment and detachment of rudder surfaces, facilitating seamless transitions between airplane and helicopter modes of operation, enhancing operational flexibility and convenience.

Implementation Method 1

a tang extending from one of the base and the hollow shaft into a channel formed in the other of base and the hollow shaft, and biasing the tang with an elastic member into a locked position in the channel thereby securing the hollow shaft and the base together

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11485475B2Rudder twist lock method and apparatus
Publication Date: 2022.11.01 TEXTRON INNOVATIONS INC
  • US11485475B2 patent drawing
  • US11485475B2 patent drawing
  • US11485475B2 patent drawing

AI summary

An example of an aerial vehicle includes a rudder removably connected to the aerial vehicle by a twist lock mechanism. The twist lock mechanism is biased in a locked position by an elastic member.