Rufinamide Solid Dispersion for Polymorphic Stability

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Solution Overview

Problem

Rufinamide, an anticonvulsant medication, exhibits polymorphism which affects its stability, dissolution rate, and physical properties, making it challenging to develop a stable and reproducible pharmaceutical form suitable for large-scale production.

Innovation Solution

A solid dispersion of rufinamide is created in combination with pharmaceutically acceptable carriers such as copovidone, SPAN®20, ethyl cellulose, hydroxypropyl methylcellulose, or polyethylene glycol, using a process involving the preparation of a solution with these carriers in a solvent and subsequent solvent removal to obtain a stable solid dispersion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If rufinamide is formulated in conventional crystalline forms, then the drug can be manufactured, but the polymorphism causes variability in stability, dissolution rate, and physical properties

Engineering Contradiction:
ImprovestabilityVSAvoidreproducibility
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent transforms rufinamide from a crystalline state to an amorphous state by incorporating it into a solid dispersion matrix. This parameter change in physical state eliminates polymorphic variability while maintaining manufacturing feasibility, directly addressing the contradiction between stability and reproducibility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite solid dispersion system combining rufinamide with excipients such as hydroxypropyl methylcellulose and polyethylene glycol. This composite approach stabilizes the amorphous drug form and ensures consistent physical properties across batches, resolving the contradiction between stability and manufacturing precision

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If multiple polymorphic forms are possible, then the drug has versatile physical forms, but it becomes difficult to determine which form to use for consistent pharmaceutical performance

Engineering Contradiction:
Improvephysical formsVSAvoidprocess complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent extracts rufinamide from its crystalline polymorphic forms and incorporates it into an amorphous solid dispersion matrix. This extraction eliminates the polymorphism problem entirely, providing a single versatile formulation approach that simplifies manufacturing while maintaining adaptability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By changing the physical state parameter from crystalline to amorphous, the patent creates a single versatile formulation platform that can be manufactured consistently without dealing with multiple polymorphic forms, thus improving ease of manufacture while preserving adaptability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting solid dispersion is stable, reproducible, and amenable to large-scale preparation, enhancing the pharmaceutical form's stability and processing characteristics.

Implementation Method 1

preparing a solution comprising a mixture of rufinamide and one or more pharmaceutically acceptable carriers selected from copovidone, SPAN®20 (sorbitan laurate), ethyl cellulose, hydroxypropyl methylcellulose, polyethylene glycol or SOLUPLUS® (polyvinyl caprolactam-polyvinyl acetate-polyethylene glycol graft copolymer) in a solvent

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 2

removing the solvent from the solution to obtain a solid dispersion of rufinamide in combination with a pharmaceutically acceptable carrier

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10206874B2Rufinamide solid dispersion
Publication Date: 2019.02.19 HETERO RES FOUND
  • US10206874B2 patent drawing
  • US10206874B2 patent drawing

AI summary

The present invention provides a solid dispersion of rufinamide in combination with a pharmaceutically acceptable carrier, process for its preparation and pharmaceutical compositions comprising it.