Drop-down Running Board Actuation via Standalone Sensor

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Solution Overview

Problem

Current drop-down running boards for vehicles are time-consuming to install and require connection to the vehicle's existing wiring system, with varying methodologies across different assembly lines due to different door ajar signal interpretations.

Innovation Solution

A drop-down running board system utilizing sensors to detect door positions, with separate sensor parts mounted on the door and vehicle, sending signals to an actuator to move the running board between deployed and retracted positions independently of the vehicle's door ajar signal, allowing for installation without direct connection to the vehicle's wiring system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the running board is connected to the vehicle's door ajar signal in the existing wiring system, then the running board can be actuated based on door position, but the installation process becomes time-consuming and complex

Engineering Contradiction:
Improveactuation functionalityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent introduces a standalone control unit that acts as an intermediary between the door position sensor and the running board actuator. This control unit receives door position signals independently from the vehicle's existing wiring system and directly controls the running board actuation, eliminating the need for complex integration with the vehicle's computer system and reducing installation time

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the running board connects to the vehicle's door ajar signal, then door position-based actuation is achieved, but installation methodology varies across different vehicle assembly lines

Engineering Contradiction:
Improveactuation functionalityVSAvoidinstallation consistency
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent segments the running board control system from the vehicle's existing wiring system by using a standalone control unit. This segmentation allows the running board system to operate independently with its own sensor and control logic, making the installation methodology consistent across different vehicle assembly lines without requiring integration with vehicle-specific computer systems

Inventive Principle:
Principle #1Segmentation

3Device complexity

If a separate sensor system is used for door position detection, then installation complexity is reduced, but additional components are required

Engineering Contradiction:
Improvewiring system integrationVSAvoidnumber of components
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent employs a universal door position sensor that can be installed on various door types and configurations across different vehicle models. This sensor serves multiple functions by detecting door open/closed states and providing signals to the standalone control unit, eliminating the need for vehicle-specific wiring integration while maintaining compatibility across different vehicle platforms

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8833782B2Independent running board actuation
Publication Date: 2014.09.16 BESTOP INC
  • US8833782B2 patent drawing
  • US8833782B2 patent drawing
  • US8833782B2 patent drawing

AI summary

A drop-down running board assembly includes at least one linkage assembly connected to a vehicle having at least one door, and a sensor having a first part and a second part, one part of the sensor is mounted to a door, the other part of the sensor mounted to the vehicle. A step portion is connected to the linkage assembly. There is also an actuator connected to the linkage assembly such that the actuator moves the linkage assembly and the step portion to a deployed position when the door is opened and the first part of the sensor is moved away from the second part of the sensor, and a retracted position when the door is closed and the first part of the sensor is positioned substantially adjacent the second part of the sensor.