Water-Insoluble Ruthenium Catalyst Activation in Aqueous Media

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Solution Overview

Problem

Current methods for asymmetric catalysis using ruthenium catalysts in aqueous media are limited by the need for water-soluble chiral ligands, which are expensive to modify, and the inability to use water-insoluble chiral ruthenium catalysts effectively in aqueous solutions.

Innovation Solution

A method to convert a water-insoluble ruthenium precatalyst complex into an active catalyst complex by adding a surfactant or organic solvent with acid in an aqueous solution at low pH, allowing the formation of a monohydride and water molecule bound to the ruthenium atom, enabling hydrogenation reactions in aqueous media without organic solvents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If water-soluble chiral ligands are used to enable asymmetric catalysis in aqueous media, then the catalyst can be used in water, but the cost increases due to expensive ligand modification

Engineering Contradiction:
Improvecatalyst solubility in waterVSAvoidcost of ligand modification
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

A surfactant is introduced as an intermediary substance that mediates between the water-insoluble chiral ruthenium catalyst and the aqueous reaction medium. The surfactant forms micelles that solubilize the hydrophobic catalyst complex, allowing it to function in water without requiring modification of the chiral ligand structure. This resolves the contradiction by enabling water solubility through an external mediator rather than costly ligand engineering.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If water-insoluble chiral ruthenium catalysts are used in aqueous solutions, then the cost is reduced and native ligands are preserved, but the catalyst cannot be effectively activated or used in water

Engineering Contradiction:
Improvecost and ligand structureVSAvoidcatalyst activation and functionality in water
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The surfactant acts as a mediator that creates a microenvironment (micelle) where the water-insoluble catalyst can be stabilized and activated. The micellar structure provides a hydrophobic core that accommodates the insoluble catalyst while the hydrophilic exterior allows dispersion in water, thereby enabling catalyst functionality without compromising its native structure or incurring modification costs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the physical-chemical parameters of the reaction system by adjusting pH to acidic conditions (pH ≤ 2). This parameter change facilitates the activation of the precatalyst complex and stabilizes the active catalytic species in aqueous medium, enabling water-insoluble catalysts to function effectively without structural modification.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If organic solvents are used for asymmetric hydrogenation, then the reaction efficiency is maintained, but the environmental friendliness and desirability of using water is lost

Engineering Contradiction:
Improvereaction efficiencyVSAvoidenvironmental impact of organic solvents
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system utilizes phase separation and micelle formation to create a biphasic-like environment where the hydrophobic catalyst operates in a water-compatible manner. The surfactant-mediated micellar phase allows organic-soluble catalysts to function in aqueous media, achieving both high reaction efficiency and environmental sustainability by replacing bulk organic solvents with water while maintaining catalytic activity through micellar confinement.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient hydrogenation of double bonds in aqueous solutions, achieving high enantiomeric excess and overcoming the cost and solubility limitations of traditional methods, with the catalyst being suitable for catalytic cycles and regeneration.

Implementation Method 1

the active catalyst complex furthermore comprises a monohydride and a water molecule, the monohydride and the water molecule being bound to the ruthenium atom

Methodology Applied
Scientific EffectHydrogenation: Hydrogenation

Implementation Method 2

converting a water-insoluble ruthenium precatalyst complex into an active catalyst complex by adding a surfactant or organic solvent with acid in an aqueous solution at low pH

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP2964384B1Aqueous hydrogenation reactions using water-insoluble ruthenium catalyst composition
Publication Date: 2022.05.04 DEXLECHEM GMBH
  • EP2964384B1 patent drawing
  • EP2964384B1 patent drawing
  • EP2964384B1 patent drawing

AI summary

The invention relates to a method for converting a precatalyst complex to an active catalyst complex, wherein the precatalyst complex and the active catalyst complex comprise a ruthenium atom and an optically active ligand that is insoluble in water, and the active catalyst complex furthermore comprises a monohydride and a water molecule. The method comprises the steps of providing water as an activation solvent system with a pH value equal or below 2, and solving said precatalyst complex, an acid, and hydrogen therein. The invention further relates to a method for manufacturing a catalyst composition, a method for hydrogenating a substrate molecule and a reaction mixture.