Ruthenium Dyes with High Extinction Coefficients for Solar Cells

Solution Overview

Problem

Conventional silicon solar cells face high production costs and limited efficiency enhancement, while dye-sensitized solar cells (DSCs) require improved dyes for higher light absorption and stability to increase energy conversion efficiency.

Innovation Solution

Development of novel bipyridine compounds with high molar extinction coefficients and aromatic hydrocarbon substituents that exhibit strong π-stacking on TiO2 surfaces, enhancing light absorption and reducing porosity and thickness of the semiconductor layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional silicon solar cells are used, then high light-to-electricity conversion efficiency is achieved, but production cost and raw material cost are high

Engineering Contradiction:
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent replaces expensive silicon-based photovoltaic materials with organic dye molecules that can be synthesized at lower cost. The dye-sensitized solar cell structure uses inexpensive components such as titanium dioxide nanoparticles, organic dyes, and gel electrolytes, eliminating the need for costly silicon wafers and high-precision manufacturing processes while achieving competitive conversion efficiencies

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention employs a composite material system combining organic dye molecules with inorganic titanium dioxide semiconductor particles. This hybrid structure integrates the light-absorbing capability of organic dyes with the electron transport properties of metal oxides, creating a cost-effective alternative to pure silicon while maintaining high conversion efficiency through synergistic material interactions

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional dyes are used in DSCs, then device assembly is simple, but light absorption and stability are insufficient for high efficiency

Engineering Contradiction:
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent systematically modifies molecular parameters of the dye compounds, including extending conjugation length, introducing electron-donating groups, and optimizing HOMO-LUMO energy levels. These parameter changes enhance light absorption coefficients and broaden spectral coverage while maintaining the simplicity of dye adsorption onto titanium dioxide surfaces, thereby improving conversion efficiency without complicating device assembly

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces specific functional groups and substituents at particular positions on the dye molecule structure to optimize local properties such as anchoring group affinity for titanium dioxide, electron injection efficiency, and photostability. This localized optimization allows the dye to maintain simple device assembly while achieving high conversion efficiency through improved molecular-surface interactions and enhanced optical properties

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If the semiconductor layer porosity is high, then dye adsorption is good, but light absorption density and stability are reduced

Engineering Contradiction:
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent utilizes the porous structure of titanium dioxide nanoparticle films to maximize dye adsorption capacity while controlling porosity to maintain structural integrity. The controlled pore size and distribution allow sufficient dye loading while preventing excessive porosity that would reduce light absorption density and mechanical stability, achieving a balance between adsorption capacity and long-term device reliability

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new dyes achieve over 85% light-to-electricity conversion efficiency and more than 10% overall energy conversion efficiency, with a pronounced red-shift absorption and dense, ordered arrangement on the photoelectrode surface, improving long-term stability and reducing production costs.

Implementation Method 1

absorbing visible light, producing electron - hole couples

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

light-to-electricity conversion efficiency

Methodology Applied
Scientific EffectPhotoelectric conversion: Photovoltaic Effect

Implementation Method 3

absorbed on the photoelectrode surface

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP2257601B1High molecular extinction coefficient metal dyes
Publication Date: 2019.04.10
  • EP2257601B1 patent drawingFigure 1~2
  • EP2257601B1 patent drawingFigure 3~4
  • EP2257601B1 patent drawingFigure 5~6

AI summary

The present invention relates to novel compounds that are useful as ligands in organometallic dyes. More particularly, the invention relates to dyes comprising the compounds, said dyes being sensitizing dyes useful in solar cell technology. According to an embodiment, the present invention discloses new ruthenium dyes and their application in dye-sensitized solar cells (DSC).The referrerd ruthenium dyes with new structural features can be easily synthesized, show more than 85% light-to-electricity conversion efficiency and a higher than 9% cell efficiency.