Ruthenium Complex Catalyst for Ester Hydrogenation

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Solution Overview

Problem

Current methods for reducing esters and lactones to alcohols face challenges such as high temperature and pressure requirements, low selectivity, excessive waste generation, and the need for expensive catalysts, especially when dealing with optically active substrates or those sensitive to bases.

Innovation Solution

A ruthenium complex with a tetradentate ligand having at least one coordinating phosphino group and one coordinating amino group, or two bidentate aminophosphine ligands, is used to catalyze the hydrogenation of esters and lactones under moderate conditions without adding a base, allowing for high yield and selectivity while suppressing side reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If heterogeneous hydrogenation reduction is used, then the method is environmentally friendly, but high temperature and high pressure conditions are required

Engineering Contradiction:
Improveenvironmental friendlinessVSAvoidreaction temperature
Core Design Contradiction:
Object-generated harmful factorsVSTemperature

Solution Approach 1:

The patent changes the chemical parameters by introducing a specific ruthenium complex catalyst with phosphine and carboxylic acid ligands, which enables the reaction to proceed under milder temperature and pressure conditions compared to conventional heterogeneous catalysts, thus resolving the contradiction between environmental friendliness and harsh reaction conditions

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If heterogeneous hydrogenation reduction is used, then the method is environmentally friendly, but high pressure condition is required

Engineering Contradiction:
Improveenvironmental friendlinessVSAvoidhydrogen pressure
Core Design Contradiction:
Object-generated harmful factorsVSStress or pressure

Solution Approach 1:

The patent changes the pressure parameter by using a ruthenium complex catalyst that activates hydrogen at lower pressures, allowing the reaction to proceed efficiently at 1-10 atm instead of requiring high pressure conditions, thus maintaining environmental friendliness while reducing pressure requirements

Inventive Principle:
Principle #35Parameter changes

3Productivity

If conventional catalysts are used for ester hydrogenation, then catalytic activity is achieved, but side-reactions occur reducing selectivity

Engineering Contradiction:
Improvecatalytic activityVSAvoidselectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by designing a catalyst with specific localized ligand environments - phosphine ligands provide electron density for hydrogen activation while carboxylic acid ligands provide proton transfer capability, creating localized functional zones that enable selective ester reduction without affecting other functional groups

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses a composite catalyst system combining ruthenium metal center with organic phosphine and carboxylic acid ligands, creating a hybrid material that integrates the high activity of metal catalysts with the selectivity of organic ligands, thus achieving both high catalytic activity and selectivity

Inventive Principle:
Principle #40Composite materials

4Productivity

If base is added to catalyze ester hydrogenation, then reaction activity is improved, but decomposition occurs in base-labile substrates

Engineering Contradiction:
Improvereaction activityVSAvoidsubstrate stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent extracts the base function from the reaction system by incorporating basicity directly into the catalyst structure through carboxylic acid ligands that can facilitate proton transfer without requiring external base additives, thus maintaining high reaction activity while avoiding base-induced decomposition of sensitive substrates

Inventive Principle:
Principle #2Taking out (Extraction)

5Productivity

If expensive catalysts are used, then high catalytic efficiency is achieved, but production cost increases

Engineering Contradiction:
Improvecatalytic efficiencyVSAvoidproduction cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent employs readily available phosphine and carboxylic acid ligands that can be synthesized through simple, scalable routes, replacing expensive specialized ligands while maintaining catalytic efficiency, thus reducing production costs without sacrificing catalytic performance

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables high-yield production of alcohols from esters and lactones with high catalytic efficiency under relatively low hydrogen pressure and temperature, maintaining optical purity and avoiding base-sensitive decomposition, thus being industrially advantageous.

Implementation Method 1

A ruthenium complex with a tetradentate ligand having at least one coordinating phosphino group and one coordinating amino group, or two bidentate aminophosphine ligands, is used to catalyze the hydrogenation of esters and lactones

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

This method enables high-yield production of alcohols from esters and lactones with high catalytic efficiency under relatively low hydrogen pressure and temperature

Methodology Applied
Scientific EffectHydrogenation: Hydrogenation

Data Source

PatentEP2161251B1Alcohol production method by reducing ester or lactone with hydrogen
Publication Date: 2013.06.05 TAKASAGO INTERNATIONAL CORP
  • EP2161251B1 patent drawing
  • EP2161251B1 patent drawing
  • EP2161251B1 patent drawing

AI summary

Provided is an alcohol production method comprising the step of reducing an ester or a lactone with hydrogen to produce a corresponding alcohol without addition of a base compound by using, as a catalyst, a ruthenium complex represented by the following general formula (1):          RuH(X)(L1)(L2)n     (1) wherein X represents a monovalent anionic ligand, L1 represents a tetradentate ligand having at least one coordinating phosphino group and at least one coordinating amino group or a bidentate aminophosphine ligand having one coordinating phosphino group and one coordinating amino group, and L2 represents a bidentate aminophosphine ligand having one coordinating phosphino group and one coordinating amino group, provided that n is 0 when L1 is the tetradentate ligand, and n is 1 when L1 is the bidentate aminophosphine ligand.