Rutile Ir-Ta-Ru Oxide Catalyst for Stable Oxygen Evolution

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Solution Overview

Problem

Existing oxygen evolution reaction catalysts, particularly those containing iridium, face challenges in stability during repeated reversal events and are scarce, leading to high costs, and there is a need for catalysts that can improve the stability of membrane electrode assemblies in fuel cells.

Innovation Solution

A ternary oxide catalyst comprising iridium, tantalum, and ruthenium with a crystalline rutile structure and specific lattice parameters is developed, offering improved stability and reduced iridium usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing oxygen evolution reaction catalysts containing iridium are used, then catalytic activity is achieved, but stability during repeated reversal events deteriorates and cost increases due to iridium scarcity

Engineering Contradiction:
Improvestability during repeated reversal eventsVSAvoidiridium content
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent applies composite materials by creating a ternary oxide catalyst comprising iridium, tantalum, and ruthenium in a rutile structure. This composite approach combines multiple metals to achieve synergistic effects where the ternary combination provides both enhanced stability during voltage reversal events and maintained catalytic activity while reducing overall iridium content compared to conventional binary or pure iridium catalysts

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies parameter changes by optimizing the specific composition ratios of iridium, tantalum, and ruthenium within the ternary oxide, as well as controlling the rutile crystal structure parameters. By adjusting these compositional and structural parameters, the catalyst achieves improved stability and activity performance while reducing iridium loading

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If iridium content is reduced to lower cost, then cost decreases, but catalytic activity and stability may deteriorate

Engineering Contradiction:
Improveiridium contentVSAvoidcatalyst stability and activity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The ternary oxide composite compensates for reduced iridium content through the synergistic contribution of tantalum and ruthenium. The specific combination creates a material where the collective properties exceed the sum of individual components, maintaining catalytic performance despite lower iridium loading

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating specific active sites within the ternary oxide structure where the arrangement of iridium, tantalum, and ruthenium atoms creates localized regions with enhanced catalytic properties. This allows efficient catalysis to occur at specific sites rather than requiring uniform high iridium content throughout the entire catalyst material

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ternary oxide catalyst provides enhanced stability and activity in membrane electrode assemblies while minimizing iridium content, outperforming binary mixed metal oxide catalysts.

Implementation Method 1

Electrocatalysts are used to promote the electrochemical oxidation of the fuel at the anode and the electrochemical reduction of oxygen at the cathode

Methodology Applied
Scientific EffectElectrocatalysis: Catalysis

Data Source

PatentUS20250246642A1Oxygen evolution reaction catalyst
Publication Date: 2025.07.31 JOHNSON MATTHEY HYDROGEN TECH LTD
  • US20250246642A1 patent drawing
  • US20250246642A1 patent drawing

AI summary

The present invention provides an oxygen evolution reaction catalyst, wherein the oxygen evolution reaction catalyst is an oxide material comprising iridium, tantalum and ruthenium: wherein the oxygen evolution catalyst comprises a crystalline oxide phase having the rutile crystal structure; wherein the crystalline oxide phase has a lattice parameter a of greater than 4.510 Å.