RV Entry Door Extension Handle for Latch Reach

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Solution Overview

Problem

Recreational vehicle entry doors with paddle latches face ergonomic challenges due to small target size and reach issues, especially when a solid step is stowed or the latch is high off the ground, and existing double-latch solutions with cable actuators are prone to failure.

Innovation Solution

An entry door extension handle that extends the target area for the paddle latch by 10 inches or more, providing added leverage and simplifying the connection between main and auxiliary latches with a rigid bar, allowing easier grip and actuation, and can be retrofitted to existing systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a paddle latch is used for RV entry doors, then the door can be opened with a simple mechanism, but the target area for user hands is very small making it difficult to actuate

Engineering Contradiction:
Improvelatch mechanism complexityVSAvoidease of latch actuation
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The extension handle adds a longitudinal dimension to the existing paddle latch, extending it outward from the door surface. This transforms the originally two-dimensional paddle into a three-dimensional structure with extended reach, allowing users to operate the latch from a greater distance without complicating the internal mechanism.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The latch system is segmented into distinct functional components: the original paddle latch mechanism remains intact while a separate extension handle assembly is added. This segmentation allows the extension handle to be independently adjusted and removed without affecting the core latch operation.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the paddle latch is positioned high off the ground for fifth wheel applications, then the door structure is simplified, but users have difficulty reaching the latch

Engineering Contradiction:
Improvedoor structure complexityVSAvoidreachability of latch
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The extension handle compensates for vertical positioning by adding horizontal reach. Users can extend their arms further horizontally to reach the latch at elevated positions without requiring structural modifications to lower the latch or add external scaffolding.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The extension handle is pre-installed on the door, providing extended reach capability before the user attempts to operate the latch. This preliminary structural preparation eliminates the need for users to improvise reaching solutions when encountering high-positioned latches.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If a solid step is in stowed position, then the door maintains a clean appearance and compact structure, but users cannot stand on the step to reach the latch

Engineering Contradiction:
Improvedoor structure compactnessVSAvoidlatch accessibility without step deployed
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The extension handle provides vertical clearance by extending the operational interface away from the door surface. Users can reach the latch while standing on the ground without needing to deploy the step, as the extended handle creates sufficient operational space between the user's hand and the door body.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Adaptability or versatility

If a cable actuator is used to connect auxiliary latch and main latch, then the system can open the door from outside, but the cable is prone to breaking or failing

Engineering Contradiction:
Improvedoor opening from outside capabilityVSAvoidreliability of latch connection
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The fragile cable actuator system is replaced with a rigid rod mechanism that provides the same functional connectivity between the auxiliary and main latches. The solid rod eliminates the bending stresses and connection points that cause cable failure while maintaining the ability to transmit actuation force from the auxiliary latch to the main latch.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances user leverage and reach, making it easier to operate the latches without interfering with exterior hand rails and eliminates the risk of cable actuator failure in double-latch systems.

Implementation Method 1

The extension bar is pivotable between a closed position and an open position. In the open position, the extension bar pivots the main bracket to an unlocked position.

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Implementation Method 2

The entry door extension handle creates added leverage for actuating the paddle latch

Methodology Applied
Scientific EffectLever: Lever

Implementation Method 3

Activating the lower latch applies a torsion to the bar which in turn activates the upper latch

Methodology Applied
Scientific EffectTorsion: Torsion Spring

Data Source

PatentUS20240141702A1Entry door extension handle
Publication Date: 2024.05.02 LIPPERT COMPONENTS INC
  • US20240141702A1 patent drawing
  • US20240141702A1 patent drawing
  • US20240141702A1 patent drawing

AI summary

An entry door extension handle cooperable with a door latch assembly includes a main bracket securable to the door latch assembly, an extension bar connected to the main bracket, and an auxiliary bracket assembly connected to an end of the extension bar opposite from the main bracket. The extension bar is pivotable between a closed position and an open position. In the open position, the extension bar pivots the main bracket to an unlocked position. The auxiliary bracket assembly includes an auxiliary bracket configured for pivoting with the main bracket and the extension bar.