Saddle-ride Vehicle Air Intake Rectification

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Solution Overview

Problem

Saddle-ride type vehicles with fuel cells face inefficient air supply due to turbulent airflow and contamination from water and dust, as the existing air intake design fails to effectively direct and filter air to the fuel cell.

Innovation Solution

The design incorporates a vehicle body cover with a traveling air passage that changes the direction of incoming air, featuring a turning portion to rectify turbulent airflow and prevent water and dust from entering the fuel cell unit, utilizing an air guide plate and strategically positioned intake ports to ensure efficient and clean air supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If air is taken in from above the fuel cell for cooling and reaction, then the fuel cell is cooled and supplied with oxygen, but the traveling air intake port is located on the vehicle upper side causing deteriorated airflow to the stack and turbulent flow state

Engineering Contradiction:
Improvefuel cell operation stabilityVSAvoidair supply efficiency to fuel cell
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent relocates the air intake port from a vertical position (above the fuel cell) to a horizontal position (front side of the vehicle body cover), changing the spatial dimension of air intake. This allows the vehicle to utilize forward motion to naturally draw air through the fuel cell stack, improving both airflow efficiency and cooling effectiveness without compromising operational stability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If a simple air intake port is used, then the structure is simple, but water and dust are taken in together with air and enter the fuel cell unit

Engineering Contradiction:
Improveintake port structureVSAvoidwater and dust contamination
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an air guide plate as an intermediary component between the air intake port and the fuel cell unit. This plate creates a turning portion that forces air to change direction, utilizing inertia to separate water and dust particles from the airflow. The harmful particles are deposited on the air guide plate while clean air continues to the fuel cell, effectively filtering contamination without complex mechanical filters

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If air is supplied in turbulent flow state, then air intake is straightforward, but efficient air guiding to the fuel cell is not achieved

Engineering Contradiction:
Improveair intake simplicityVSAvoidair supply efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent employs a curved air guide plate that creates a smooth turning portion in the airflow path. This curved geometry gradually redirects turbulent air flow in a controlled manner, converting chaotic turbulent flow into more uniform directional flow as it approaches the fuel cell intake, thereby improving air supply efficiency while maintaining simple intake operation

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures efficient air supply to the fuel cell unit, preventing water and dust from entering and improving airflow quality, thereby enhancing the vehicle's performance and reliability.

Implementation Method 1

the water and dust receive an inertia force of the air stream at the turning portion and stay at the turning portion

Methodology Applied
Scientific EffectInertia: Inertia

Data Source

PatentUS10252637B2Saddle-ride vehicle
Publication Date: 2019.04.09 HONDA MOTOR CO LTD
  • US10252637B2 patent drawing
  • US10252637B2 patent drawing
  • US10252637B2 patent drawing

AI summary

A saddle-ride type vehicle includes a vehicle body frame steerably supporting a front fork by a head pipe and swingably supporting a rear wheel unit around a pivot, an air-cooled type fuel cell unit supported by the vehicle body frame on a rear side of the head pipe and including an outside air intake port facing forward, and a vehicle body cover defining a front of an intake air space that is connected to the intake port. The vehicle body cover includes a traveling air passage changing a direction of traveling air that flows in from a front. Accordingly, it is possible to efficiently supply traveling air to a fuel cell unit that includes a fuel cell.