Saddle window air conditioner with an adjustable bridge

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Solution Overview

Problem

Variations in wall or window thickness make it difficult to install saddle window air conditioners, which require adjustable length features to fit various window sizes.

Innovation Solution

A saddle window air conditioner with an adjustable bridge that includes a first sleeve slidably received within a second sleeve, facilitated by a gear assembly allowing the length between interior and exterior casings to be adjusted by rotating the gear assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the bridge length is fixed, then the manufacturing and installation process is simple, but the air conditioner cannot adapt to windows and walls with varying thicknesses

Engineering Contradiction:
Improveadaptability to varying window thicknessVSAvoidbridge structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The bridge structure is transformed from a fixed static design to a dynamic adjustable one. The telescopic mechanism with nested sleeves allows the bridge length to be varied, enabling adaptation to different window thicknesses while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The telescopic bridge employs a nested sleeve configuration where one sleeve is positioned within another. This nesting arrangement allows the bridge to extend or retract by sliding the inner sleeve relative to the outer sleeve, achieving length adjustment without significantly increasing structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the bridge is made adjustable to fit various window thicknesses, then adaptability improves, but the device complexity increases due to additional adjustment mechanisms

Engineering Contradiction:
Improveadjustability to window thicknessVSAvoidadjustment mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adjustment mechanism is designed to be user-operable without requiring external tools or complex actuation systems. The gear assembly can be manually operated to slide the telescopic sleeves, allowing users to adjust the bridge length themselves during installation or maintenance.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex motorized or automated adjustment systems with a simple mechanical gear assembly. This mechanical substitution reduces device complexity while maintaining the adjustability function, making the system more reliable and easier to manufacture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If a telescopic mechanism is added to adjust bridge length, then versatility improves, but the manufacturing complexity increases

Engineering Contradiction:
Improvelength adjustabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The bridge is divided into separate modular components - the outer sleeve, inner sleeve, and gear assembly. Each component can be manufactured independently using standard machining processes, then assembled together. This segmentation simplifies manufacturing by allowing specialized production of each part and easier quality control.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure installation on windows and walls with varying thicknesses by allowing the bridge length to be adjusted, ensuring a snug fit and effective operation.

Implementation Method 1

a gear assembly mounted within the bridge such that the first sleeve is slidable within the second sleeve by rotating the gear assembly

Methodology Applied
Scientific EffectGear mechanism: Gear

Data Source

PatentUS12529483B2Saddle window air conditioner with an adjustable bridge
Publication Date: 2026.01.20 HAIER US APPLIANCE SOLUTIONS INC
  • US12529483B2 patent drawing
  • US12529483B2 patent drawing
  • US12529483B2 patent drawing

AI summary

A saddle window air conditioner includes an interior casing and an exterior casing. A bridge extends between the interior casing and the exterior casing. A first sleeve of the bridge is slidably received within a second sleeve of the bridge such that a length of the bridge between the interior casing and the exterior casing is adjustable by sliding the first sleeve within the second sleeve. The saddle window air conditioner also includes a gear assembly mounted within the bridge. The first sleeve is slidable within the second sleeve by rotating the gear assembly.