Safety Intravenous Cannula with Locking Elements

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Solution Overview

Problem

Current intravenous cannulas lack safety features to prevent needle stick injuries during accidental exposure before proper disposal, posing a high risk of communicable disease transmission and significant costs.

Innovation Solution

A safety intravenous cannula design featuring a catheter assembly with a needle hub and a safety device that includes locking elements. The safety device engages with an annular groove on the body member, forming a locking engagement that secures the needle within the safety device upon retraction, preventing exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional intravenous cannula without safety features is used, then the device structure remains simple and easy to manufacture, but needle stick injuries can occur causing high risk of communicable disease transmission and significant costs

Engineering Contradiction:
Improvesafety against needle stick injuriesVSAvoidstructure of cannula
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The safety device is nested within the catheter assembly structure. The elongated tubular member is positioned within the catheter, and the safety device is integrated into the body member, creating a compact nested configuration that provides safety functionality without significantly increasing overall device complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The safety device acts as an intermediary component between the needle and the user. When the needle is retracted, the locking elements engage with the annular groove to prevent the needle from being accidentally exposed or stuck, serving as a protective mediator that eliminates direct contact between the sharp needle and potential sources of injury

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a safety device with locking elements is added to the cannula, then needle stick injuries are prevented by arresting the needle within the safety device, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveneedle stick injury riskVSAvoidmanufacturing of cannula
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The safety device is designed as a separate, modular component with distinct locking elements that can be manufactured independently and then assembled onto the catheter assembly. This segmentation allows for specialized manufacturing of the safety mechanism while keeping the rest of the cannula production processes unchanged

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The locking elements are designed to automatically engage with the annular groove through the natural retraction motion of the needle. The safety device operates automatically without requiring additional manual activation or complex control mechanisms, reducing manufacturing complexity while maintaining effective safety functionality

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12337123B2Safety intravenous cannula
Publication Date: 2025.06.24 MEDSOURCE LABS LLC
  • US12337123B2 patent drawing
  • US12337123B2 patent drawing
  • US12337123B2 patent drawing

AI summary

The present invention relates to a cannula comprising a catheter assembly, a body member, an elongated tubular member, a needle hub, and a safety device fixedly connected to a distal end of the elongated tubular member and releasably connected to the body member. The body member includes an annular groove, and the safety device comprises locking elements. When the needle is retracted from the catheter assembly after puncturing the vein of a patient, the body member is disengaged by disengaging the locking elements from the annular groove, thereby separating the safety device from the body member after the needle has been arrested within safety device. The locking elements are solid spherical elements of stainless steel material.