Safety-Gated Control Architecture for Authorized Mode Switching

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Solution Overview

Problem

Current system control technologies lack robust safety mechanisms to ensure safe operation, particularly in transitioning between supervised and autonomous modes, and do not provide explicit authorization for mode switching, which can lead to unsafe control scenarios.

Innovation Solution

A safety-enabled control system that integrates a safety system with a control system, utilizing a safety system to validate and gate control values, perform input validation, and manage mode transitions through explicit authorization and confirmation processes, ensuring that only safe control values are applied to systems-under-control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a safety system is integrated to validate and gate control values, then safety and reliability are improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system is segmented into distinct functional components: a control system that generates control values, a safety system that validates and gates control values, and a system-under-control that receives validated control values. This segmentation allows the safety function to be independently implemented and verified, improving reliability while managing complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The safety system acts as an intermediary component between the control system and the system-under-control. It receives control values from the control system, performs validation and gating operations, and then forwards approved control values to the system-under-control. This intermediary role ensures safety without requiring fundamental redesign of the entire control architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If explicit authorization and confirmation processes are implemented for mode switching, then safety is improved, but ease of operation deteriorates

Engineering Contradiction:
ImprovesafetyVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system requires preliminary actions (explicit authorization and confirmation) to be completed before mode switching can occur. The operator must provide authorization input, and the system must receive confirmation that switching conditions are met before allowing the transition. This preliminary action sequence ensures safety by preventing accidental or unauthorized mode changes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The mode switching process incorporates feedback mechanisms where the system monitors and confirms that switching conditions are satisfied before allowing the transition. The explicit authorization and confirmation processes provide feedback to both the operator and the system, ensuring that mode changes occur only when safe and intended.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11181870B2Systems and methods for safety-enabled control
Publication Date: 2021.11.23 FORT ROBOTICS INC
  • US11181870B2 patent drawing
  • US11181870B2 patent drawing
  • US11181870B2 patent drawing

AI summary

Systems and methods for safety-enabled control.