Safety Headwear Voltage Detection With Multi-Electrode Spatial Sensing

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Solution Overview

Problem

Existing worksite safety systems fail to effectively detect and alert workers to nearby objects with electrical voltage, particularly high voltage, and do not provide precise distance and direction information to ensure worker safety.

Innovation Solution

A safety device that integrates with safety headwear, utilizing multiple electrodes to detect electrical current, a controller to analyze detection signals for distance and direction, and a notification device to generate alarms based on these analyses, including visual, audio, and haptic alerts adjusted for ambient conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple electrodes are used to detect electrical current and determine distance and direction, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedistance and direction detection precisionVSAvoidelectrode and controller complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The detection system is segmented into multiple electrodes (at least three) positioned at different locations on the housing. Each electrode independently detects electrical current and generates detection signals, allowing the controller to analyze spatial distribution patterns to determine both distance and direction to voltage sources with high precision without requiring a single complex detection mechanism

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from simple voltage detection to three-dimensional spatial detection by using multiple electrodes positioned in different locations. This dimensional expansion enables the controller to calculate not only distance but also direction to voltage sources, providing comprehensive spatial awareness through triangulation of detection signals from multiple sensor positions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If notification device generates multiple types of alarms (visual, audio, haptic), then reliability of safety alert is improved, but device complexity increases

Engineering Contradiction:
Improvesafety alert reliabilityVSAvoidnotification device complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple notification mechanisms (visual display, audio alarm, haptic feedback) are merged into a single integrated notification device coupled to the housing. This unified device can simultaneously or selectively activate different alert types based on controller signals, ensuring reliable safety notifications through multi-sensory feedback while consolidating control architecture

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The notification device dynamically selects and adjusts the type of alarm generated based on ambient conditions and detection results. The controller can modify notification behavior in real-time, choosing from visual, audio, or haptic alerts depending on the situation, providing adaptive reliability without requiring manual configuration or complex fixed systems

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If housing is designed with arms and tongues to couple to safety headwear, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveattachment to safety headwearVSAvoidhousing structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The housing is segmented into functional components: a body for housing electronics, arms extending from the body for positioning, and tongues at the ends of arms for engagement. This segmentation allows each component to perform its specific function independently, making the overall attachment mechanism simple to operate while maintaining a modular structure that doesn't unnecessarily increase complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tongues are configured to self-align and self-engage with corresponding features on the safety headwear. The mechanical design of the tongues and their movement along the arms allows automatic coupling without requiring precise manual alignment or complex adjustment mechanisms, improving ease of operation while keeping the structure relatively simple

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances worker safety by accurately detecting and alerting to nearby high voltage objects, providing precise distance and direction information through customizable alerts, thereby improving situational awareness and reducing risks.

Implementation Method 1

The first electrode is configured to generate a first detection signal in response to detecting a nearby object having an electrical current, and the second electrode is configured to generate a second detection signal in response to detecting the nearby object having the electrical current

Methodology Applied
Scientific EffectElectrical field detection: Electric Field

Data Source

PatentUS20250234114A1Voltage Detection Devices and Safety Headwear Coupling Systems
Publication Date: 2025.07.17 MILWAUKEE ELECTRIC TOOL CORP
  • US20250234114A1 patent drawing
  • US20250234114A1 patent drawing
  • US20250234114A1 patent drawing

AI summary

Various embodiments of a voltage detection device and of related safety systems are provided. In various embodiments, the voltage detection device is configured to couple to safety headwear and detect a distance and/or a direction to an object having an electrical current. In various embodiments the voltage detection devices detachably couple to the safety headwear.