Safety Insulin Pen Needle Trigger Protector Mechanism

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Solution Overview

Problem

Existing safety insulin injection needles lack timely protection against cross-infection, are inconvenient to use, and have high operational and financial burdens due to complex structures and high manufacturing costs.

Innovation Solution

A safety insulin pen needle design featuring a clamping-fixing piece with elastic jaws, a self-triggering protector mechanism, and a sleeve-shaped shell with guide grooves and a spring bolt structure, allowing for flexible injection angles and immediate needle tip protection after use, reducing reuse risks and manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a needle sheath and self-locking mechanism are added to provide protection, then safety against cross-infection is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvesafety against cross-infectionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the needle sheath from the traditional safety injection needle structure, extracting the protective function from a separate component and integrating it into the needle hub itself through a built-in protector mechanism. This reduces structural complexity while maintaining safety functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the protective function with the needle hub by integrating a built-in protector mechanism directly into the needle hub structure. This combination eliminates the need for separate needle sheaths and self-locking mechanisms, reducing overall device complexity while maintaining safety against cross-infection.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a needle sheath is used for protection, then safety is improved, but ease of operation deteriorates due to restricted injection angles

Engineering Contradiction:
Improvesafety protectionVSAvoidinjection angle flexibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent removes the needle sheath that was causing operational restrictions, extracting the protective function and integrating it into the needle hub. This elimination of the sheath restores full injection angle flexibility while maintaining safety through the built-in protector mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If a needle sheath and protective structures are added, then safety is improved, but needle insertion resistance increases

Engineering Contradiction:
Improvesafety protectionVSAvoidneedle insertion resistance
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent removes the needle sheath that created insertion resistance, extracting the protective function and integrating it into the needle hub structure. This eliminates the additional friction and resistance caused by the sheath while maintaining safety through the built-in protector.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If a complex safety mechanism is implemented, then safety against cross-infection is improved, but manufacturing cost increases

Engineering Contradiction:
Improvesafety against cross-infectionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the protective function with the needle hub by integrating a built-in protector mechanism directly into the needle hub structure. This integration eliminates the need for separate needle sheaths and self-locking mechanisms, simplifying the manufacturing process and reducing costs while maintaining safety functionality.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances user safety by preventing accidental needle exposure, reduces operation difficulty, and lowers manufacturing costs while maintaining safety and practicality.

Implementation Method 1

a spring bolt structure, allowing for flexible injection angles and immediate needle tip protection after use

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a clamping-fixing piece with elastic jaws

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3141276B1Safety insulin pen needle
Publication Date: 2020.03.18 PROMISEMED HANGZHOU MEDITECH
  • EP3141276B1 patent drawingFigure 1~2
  • EP3141276B1 patent drawingFigure 3~4
  • EP3141276B1 patent drawingFigure 5~6

AI summary

Provided is a safety insulin pen needle, comprising a needle hub, a needle tube assembly base arranged on the needle hub, and a needle tube, and also comprising a trigger protector arranged outside the needle hub and a spring arranged between the trigger protector and the needle hub; a guide groove with a special structure is arranged on the side wall of the trigger protector, and a clamping column corresponding to the guide groove is arranged on the outer edge of the side wall of the needle hub, so that the trigger protector is in a to-be-triggered state before use, and is triggered only when in use, thus an injection needle can be protected from being exposed to the outside after use, and cross-infection caused by mistakenly touching or reusing is avoided. The safety insulin pen needle provided by the invention overcomes the defects that the traditional injection needle easily causes cross-infection due to no protecting device and the existing safety needle is inconvenient to use, has the advantages of simple structure and low manufacturing cost, and is suitable for being used by a patient for a long time.