Safety Needle Shield with Biasing Latch Mechanism

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Solution Overview

Problem

Needlestick injuries occur when the sharp distal tip of needle assemblies is exposed after use, posing a risk of bloodborne disease transmission to medical staff.

Innovation Solution

A safety needle assembly with a slidable needle shield biased by a compressive element, which can be manually activated to cover the needle tip, featuring a release latch mechanism to prevent accidental exposure and re-exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the needle tip is exposed after use, then the needle assembly is simple and easy to operate, but the risk of needlestick injuries to medical staff increases

Engineering Contradiction:
Improveease of operationVSAvoidneedlestick injury risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The needle shield is pre-positioned within the body to cover the needle tip during storage and transport. The biasing element is pre-loaded to automatically advance the shield to the covering position when the release latch is actuated, eliminating the need for manual positioning and ensuring the tip is protected before use begins.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The needle shield is designed to be movable relative to the body and needle, transitioning from a retracted position during insertion to an advanced position that covers the tip after use. The release latch mechanism allows dynamic control of the shield's position, enabling it to move from exposed to protected state as needed.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If a needle shield is added to cover the needle tip, then safety against needlestick injuries is improved, but the device complexity increases

Engineering Contradiction:
Improveneedlestick injury riskVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The release latch, biasing element, and needle shield are integrated into a single coordinated mechanism. The latch engages with the body structure rather than requiring separate mounting features, and the biasing element uses the existing space within the body, merging multiple functions into unified components that reduce overall complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The needle shield is disposed within the body internal passageway, nesting the shield inside the body structure. The biasing element is compressed between the needle hub and the shield, fitting into the available space without requiring external components. This nested arrangement minimizes the overall device footprint and reduces the number of separate parts.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Object-affected harmful factors

If the needle shield is made slidable to cover the needle tip, then safety is improved, but the reliability of preventing accidental exposure decreases

Engineering Contradiction:
Improveneedlestick injury riskVSAvoidreliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The release latch is designed to engage with a detent feature on the body, creating a mechanical lock that prevents the needle shield from moving proximally and exposing the needle tip. This preliminary locking action counteracts any forces that might accidentally move the shield, ensuring reliable protection until intentional release occurs.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The detent engagement provides tactile and mechanical feedback to the user, indicating when the needle shield is securely locked in the protected position. This feedback mechanism ensures the user can verify the shield's position and the reliability of the locking mechanism, preventing accidental exposure while maintaining ease of intentional release.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively shields the needle tip after use, reducing the risk of needlestick injuries and enhancing safety for medical personnel.

Implementation Method 1

A biasing element engages the needle shield and biases the needle shield toward a distal end of the needle

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2341961B1Methods for safety needle assembly
Publication Date: 2020.02.19 B BRAUN MEDICAL INC
  • EP2341961B1 patent drawingFigure 1~4
  • EP2341961B1 patent drawingFigure 5~6
  • EP2341961B1 patent drawingFigure 7

AI summary

Embodiments of the present safety needle assembly include a slidable needle shield. Digital pressure applied to a leaf spring retention latch removes a compressive force from a biasing member and automatically moves the needle shield from a ready-to-use configuration to a protected configuration in which the needle shield covers the sharp needle tip. In the protected configuration the needle shield is prevented from sliding proximally along the needle a sufficient distance to expose the needle tip.