Vehicle Safety Sensor Self-Test Plausibility Check

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Solution Overview

Problem

Current methods for detecting sensor malfunctions in vehicle safety devices are not precise enough, leading to potential erroneous or suboptimal operation of safety systems.

Innovation Solution

A method involving a separate self-testing sensor and control unit, where the sensor generates a test measuring value through simulated activation, and the control unit evaluates the ratio, deviation, and test measuring value to determine sensor functionality, reducing false reports and improving detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If self-test methods are implemented within the sensor, then continuous malfunction detection is enabled, but measurement precision and reliability are insufficient

Engineering Contradiction:
Improvesensor malfunction detection reliabilityVSAvoidmalfunction detection precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system separates the evaluation function from the sensor itself. The sensor performs self-test and generates test measuring values, but the control unit independently evaluates these values against plausibility criteria. This segmentation allows the sensor to focus on accurate measurement while the control unit provides rigorous validation, resolving the contradiction between continuous detection capability and detection precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit acts as an intermediary between the sensor's self-test output and the final malfunction determination. It receives test measuring values from the sensor, compares them against predetermined plausibility criteria, and makes the final assessment. This intermediary layer enhances detection precision by adding an independent verification step without compromising the continuous monitoring capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If sensor self-test results are directly used for malfunction classification, then detection speed is improved, but false classifications increase

Engineering Contradiction:
Improvemalfunction detection speedVSAvoidmalfunction classification accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system implements feedback by continuously monitoring test measuring values against plausibility criteria and using this information to determine sensor functionality. The control unit receives ongoing test data, evaluates it against stored criteria, and adjusts malfunction classification decisions based on this feedback loop. This maintains rapid detection while reducing false classifications through continuous validation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Plausibility criteria are predetermined and stored in the control unit before actual malfunction detection occurs. This preliminary preparation of evaluation standards allows the system to quickly compare test measuring values against known good ranges without complex real-time calculations, maintaining detection speed while ensuring accurate classification through pre-validated criteria.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If multiple evaluation parameters (ratio, deviation, test measuring value) are checked, then detection accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvesensor malfunction detection accuracyVSAvoidevaluation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control unit performs multiple evaluation functions using a single integrated plausibility check mechanism. It simultaneously evaluates the ratio of test to actual measuring values, the deviation from expected ranges, and the absolute test measuring values against predetermined criteria. This multi-functional approach improves detection accuracy without proportionally increasing device complexity by consolidating evaluation tasks in the existing control unit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10234478B2Method for detecting a malfunction of a sensor of a vehicle safety device
Publication Date: 2019.03.19 ZF AUTOMOTIVE GERMANY GMBH
  • US10234478B2 patent drawing
  • US10234478B2 patent drawing

AI summary

A method for detecting a malfunction or defect of a sensor of a vehicle safety device uses a control unit of the vehicle safety device and at least one self-testing sensor which is separate from the control unit and transmits measuring values to the control unit. The following steps are performed:a) The sensor performs the self-test of the sensor, wherein the measuring section of the sensor is activated in a simulated manner in order to generate a test measuring value in response to the simulated activation,b) a signal is transmitted to the control unit which includes at least one of: a ratio of test measuring value to intensity of the simulated activation, a deviation of the test measuring value from the simulated activation and a test measuring value,c) it is checked by means of the control unit whether at least one of the ratio, the deviation and the measuring value is plausible,d) the control unit determines that the sensor has malfunctioned or is defective if at least one on the ratio, the deviation and the test measuring value is considered to be non-plausible.