Safety Switch with Integrated Light for Emergency Equipment Testing

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Solution Overview

Problem

Current emergency lighting systems require separate components for testing battery backup systems, which are inefficient, prone to vandalism, and difficult to inspect, especially in smoke-filled environments where visibility is compromised.

Innovation Solution

A safety switch with an integrated light that replaces the test push switch, utilizing a push momentary switch, LED bezel light source, and switch logic circuit with AC to DC converter, microprocessor, and monitoring device to provide a single, efficient, and visible testing mechanism for AC voltage and battery backup functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate test push switch and light indicator are used, then testing functionality is achieved, but device complexity increases and vulnerability to vandalism increases

Engineering Contradiction:
Improvetesting functionalityVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the test push switch and light indicator into a single integrated safety switch assembly. The momentary push button switch is housed within the same bezel as the light emitting diode, creating one unified component that performs both testing and indication functions. This eliminates the need for separate test switches and light indicators, thereby reducing device complexity while maintaining full testing functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated safety switch assembly serves multiple functions: it acts as both a test initiation mechanism and a power status indicator. The same housing and mounting structure support both the push button switch for initiating battery tests and the LED for displaying AC power presence. This multi-functional design reduces the number of separate components needed in the emergency lighting system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate test push switch and light indicator are used, then testing functionality is achieved, but ease of operation deteriorates due to difficulty in smoke-filled environments

Engineering Contradiction:
Improvetesting functionalityVSAvoidvisibility during operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent utilizes the light emitting diode to provide visual feedback through light emission. The LED serves as a clear visual indicator of AC power presence, making it easily distinguishable in smoke-filled environments during emergencies. The integrated design ensures that both the test button and light indicator are positioned together, allowing operators to quickly locate and interact with the controls even when visibility is compromised.

Inventive Principle:
Principle #32Color changes

3Reliability

If protruding test push button is used, then testing functionality is achieved, but object-generated harmful factors increase due to vandalism

Engineering Contradiction:
Improvetesting functionalityVSAvoidvandalism vulnerability
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent integrates the push button switch within the same bezel structure that houses the light emitting diode. This unified assembly is mounted on the emergency lighting fixture housing, creating a single protected enclosure. The integration reduces the number of separate accessible components that could be targeted for vandalism, while the sturdy bezel structure provides physical protection for both the switch and light elements.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances manufacturing efficiency, reduces vandalism, simplifies testing procedures, improves user interface, and provides better visibility during failures, enabling quicker identification of emergency equipment in smoke-filled areas.

Implementation Method 1

A safety switch with an integrated light that replaces the test push switch, utilizing a push momentary switch, LED bezel light source

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS11280462B1Safety sign having a safety switch with an integrated light
Publication Date: 2022.03.22 WRIGGLE STEVE
  • US11280462B1 patent drawing
  • US11280462B1 patent drawing
  • US11280462B1 patent drawing

AI summary

A safety device cabinet includes an equipment cabinet, a safety switch having an integrated light, a switch logic circuit and a battery back-up. The safety device cabinet includes an equipment cabinet and an access door. The access door includes a window and an edge light emitting device. The window is etched with a message containing a description of the equipment stored in the equipment cabinet. The safety switch with an integrated light includes a push momentary switch, a light bezel and a bezel light source. An inner perimeter of the outer shell is sized to receive a push button of the push momentary switch. The light bezel preferably includes an opening to receive a light emitting portion of the light source. The switch logic circuit preferably includes a AC to DC converter, a microprocessor, a software program and a monitoring device.