Saliency Map Root Cause Analysis for Prediction Residuals

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Solution Overview

Problem

Existing machine learning systems struggle to accurately identify root causes of anomalies and industrial faults due to limitations in model architectures, leading to inefficiencies in fault detection and increased computational costs.

Innovation Solution

A two-model architecture is employed, where a first machine-learned model predicts a value of interest, and a second model generates a saliency map to identify inputs contributing to prediction residuals, thereby pinpointing likely root causes of high prediction errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single machine learning model is used for prediction, then the model architecture is simple, but the accuracy in identifying root causes of anomalies is insufficient

Engineering Contradiction:
Improveroot cause identification accuracyVSAvoidmodel architecture complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the root cause analysis task into two separate models: a prediction model that forecasts target values and an explanation model that generates saliency maps to identify root causes. This segmentation allows each model to specialize in its specific function, improving overall root cause identification accuracy while maintaining reasonable individual model complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The explanation model acts as an intermediary between the prediction model and the root cause analysis. It takes the prediction residuals and input features as inputs and produces saliency maps that highlight the contribution of each input feature to prediction errors, thereby enabling accurate root cause identification without requiring the prediction model itself to be overly complex.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If advanced model architectures are used to improve root cause detection accuracy, then the detection accuracy improves, but the computational costs increase

Engineering Contradiction:
Improveanomaly detection accuracyVSAvoidcomputational cost
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system extracts the explanation and root cause identification function from the complex prediction model and places it in a separate, lighter explanation model. This explanation model generates saliency maps using gradient-based methods that are computationally efficient, thereby maintaining high anomaly detection accuracy while reducing the overall computational burden compared to using a single complex model.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The explanation model uses gradient-based saliency map generation that leverages the existing parameters and gradients from the prediction model without requiring additional heavy training. By reusing the prediction model's learned parameters and computing gradients efficiently, the system achieves accurate anomaly detection with reduced computational costs compared to training a single complex end-to-end model.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a single model performs both prediction and explanation, then the system is simpler to operate, but the reliability of root cause analysis is reduced

Engineering Contradiction:
Improveroot cause analysis reliabilityVSAvoidsystem operation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system segments the prediction and explanation functions into separate models, which improves the reliability of root cause analysis by allowing each model to optimize for its specific task. The prediction model focuses on accurate forecasting while the explanation model focuses on generating reliable saliency maps, thereby enhancing overall system reliability despite increased operational steps.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The explanation model uses prediction residuals as feedback to identify root causes. By continuously monitoring the difference between predicted and actual values and using this residual information to generate saliency maps, the system creates a feedback loop that improves the reliability of root cause analysis. This feedback mechanism ensures that the explanation is grounded in actual prediction errors, enhancing reliability.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250321574A1Multi-model machine learning for root cause analysis using saliency maps
Publication Date: 2025.10.16 GE INFRASTRUCTURE TECH LLC
  • US20250321574A1 patent drawing
  • US20250321574A1 patent drawing
  • US20250321574A1 patent drawing

AI summary

Systems and methods are provided. A method includes providing, by a computing system comprising one or more computing devices, a plurality of input values to a first machine-learned model. The method includes generating, by the computing system using the first machine-learned model based on the plurality of input values, a saliency map. In the method, the first machine-learned model is a model that was trained to predict a prediction residual associated with a second machine-learned model.